A B C D E F G H J
1 FORM ED602
2 Aggregate Insignificant Emissions
3 Submitted November 13, 2007
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                  
7   Estimated Annual Pollutant Emissions, Tons / year  
8 Activity / Process PM PM10 SO2 CO VOC NOx HAPS Notes
10 Dye Addition (inclds storage & makeup)         n     (1)
12 Felt Cleaner Use (inclds storage & makeup)         n      
14 Talc Addition (inclds storage & makeup) n n            
16 Wire TMT Addition (inclds storage & makeup)         n      
18 Pulper Biocide Use (inclds storage & makeup)         n      
20 De-ink Pulper Chemical Addition n n     n      
22 Process Sewer/Drains         n   n  
24 Fiber Based Fuel Storage & Handling n n            
26 Sludge Storage & Handling 0.057 0.006           (2)
28 Tire Derived Fuel Storage & Handling n n     n   n  
30 Biosolids Fuel Storage & Handling n n     n      
32 Core Burnishing & Beveling n n            
34 Roll Wrapping n n     n   n  
36 Storage of Brightening Chemicals         n   n  
38 Recycle Paper Receiving, Storage, & Distribution n n            
40 Miscellaneous coatings, glue, inks, etc.         500      
45 Estimated Aggregate Emissions, Tons / year <1 <1     <1   <2.5  
47 Aggregate Thresholds 1 1 1 1 1 1 2.5  
50 Note (1) "n" denotes negligible emissions (less than 50 pounds per year).
52 Note (2) A source test on 12/15/98 confirmed that particulate emissions
53   from the sludge handling cyclone are less than 127 pounds / year.

ED602

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: PARTICULATE MATTER (PM)
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MM ft3 2.5 lb/MMft3 DEQ EF05 2.0
12 B9-EU (Boiler #9) Steam Production-solid fuels 1,247,000 Mlb 0.307 lb/Mlb VEF from STs 191.4
13   Natural Gas 672.00 MMft3 2.5 lb/MMft3 DEQ EF05 0.8
14             Boiler #9 Subtotal 192.3
16 B10-EU (Boiler #10) Steam Production-solid fuels 3,116,400 Mlb 0.0531 lb/Mlb VEF from STs (b) 82.7
17   Fuel Oil 2,980.6 Mgal 3.3 lb/Mgal DEQ EF04 4.9
18   Natural Gas 2,153.0 MMft3 2.5 lb/MMft3 DEQ EF05 2.7
19   Dried Biosolids 730.0 ODT 0.7 lb/ODT(c) Pre-MACT ST Estimate 0.3
21             Boiler #10 Subtotal 90.6
23 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 7.1 lb/MM cu ft GE Guarantee 14.1
24 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 7.6 lb/MM cu ft AP-42 Table 1.4-2 8.5
27 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 7.6 lb/MM cu ft AP-42 Table 1.4-2 8.5
29 CHS-EU (Chip Cyclones) Chips Handled 300,000 ODT 0.0378 lb/ODT(a) 10/12/99 ST(a) 5.7
31 MH-EU              
32 Chip Recvg, Distribution, Screen Chips Processed 300,000 ODT 0.002 lb/ODT Engineering Estimate 0.3
33 HF Receiving & Distribution Hog Fuel Processed 445,200 ODT 0.0075 lb/ODT Engineering Estimate 1.7
34 Hog Fuel Grinder Waste Wood Processed 275,000 ODT 0.048 lb/ODT Engineering Estimate 6.6
35             MH-EU Subtotal 8.6
37 CSP-EU (Chip Storage Piles) Chips Stored 300,000 ODT 0.006 lb/ODT AP-42 0.9
39 HFSP-EU (HF Storage Piles) Hog Fuel Stored 445,200 ODT(d) 0.07 lb/ODT AP-42 15.6
41 PM5-EU (Paper Machine #5) Machine Dried Tons 218,890 MDT 0.0322 lb/MDT EF from STs 3.5
43 PM6-EU (Paper Machine #6) Machine Dried Tons 324,625 MDT 0.0313 lb/MDT EF from STs 5.1
45 DI-EU Deink Pulp 371,000 ADT 0.08 lb/ADT Estimate 14.8
47 UPR-EU (Unpaved Roads) Paper Produced 543,515 MDT 9.08E-03 lb/MDT AP-42 13.2.2 2.5
49 AI (Aggregate Insignificant)             1.0
52 Notes:           PM TOTAL: 374
53 (a) Composite emission factor derived from one source tests of individual cyclones multiplied        
54 by 3 based on process and testing variability.            
55 (b) ODEQ Method 5 test results used to calculate the emission factor. (EPA Method 5 results used in prior permits.)              
56 (c) Additional emissions to the Steam Production-solid fuels emissions.              
57 (d) Throughput includes Creosote Treated Wood Fuel            

PM

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: PM10
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MM ft3 2.5 lb/MMft3 DEQ EF05 2.0
12 B9-EU (Boiler #9) Steam Production-solid fuels 1,247,000 Mlb 0.292 lb/Mlb DEQ EF03 (a) 182.1
13   Natural Gas 672.00 MM ft3 2.5 lb/MMft3 DEQ EF05 0.8
14             Boiler #9 Subtotal 182.9
16 B10-EU (Boiler #10) Steam Production-solid fuels 3,116,400 Mlb 0.0531 lb/Mlb DEQ EF03 (b) 82.7
17   Fuel Oil 2,980.6 Mgal 2.3 lb/Mgal DEQ EF04 3.4
18   Natural Gas 2,153.0 MMft3 2.5 lb/MMft3 DEQ EF05 2.7
19   Dried Biosolids 730.0 ODT 0.7 lb/ODT(d) Pre-MACT ST Estimate 0.3
20             Boiler #10 Subtotal 89.1
22 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 7.1 lb/MM cu ft GE Guarantee 14.1
23 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 7.6 lb/MM cu ft AP-42 Table 1.4-2 8.5
26 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 7.6 lb/MM cu ft AP-42 Table 1.4-2 8.5
28 CHS-EU (Chip Cyclones) Chips Handled 300,000 ODT 0.0189 lb/ODT DEQ EF03 (50% PM) 2.8
30 MH-EU              
31 Chip Recvg, Distribution, Screen Chips Processed 300,000 ODT 0.001 lb/ODT See Note (c) 0.2
32 HF Receiving & Distribution Hog Fuel Processed 445,200 ODT 0.00375 lb/ODT See Note (c) 0.8
33 Hog Fuel Grinder Waste Wood Processed 275,000 ODT 0.024 lb/ODT See Note (c) 3.3
34             MH-EU Subtotal 4.3
36 CSP-EU (Chip Storage Piles) Chips Stored 300,000 ODT 0.003 lb/ODT See Note (c) 0.5
38 HFSP-EU (HF Storage Piles) Hog Fuel Stored 445,200 ODT 0.035 lb/ODT See Note (c) and (e) 7.8
40 PM5-EU (Paper Machine #5) Machine Dried Tons 218,890 MDT 0.0161 lb/MDT See Note (c) 1.8
42 PM6-EU (Paper Machine #6) Machine Dried Tons 324,625 MDT 0.0157 lb/MDT See Note (c) 2.5
44 DI-EU Deink Pulp 371,000 ADT 0.04 lb/ADT Estimate 7.4
46 UPR-EU (Unpaved Roads) Paper Produced 543,515 MDT 2.42E-03 lb/MDT AP-42 13.2.2 0.7
48 AI (Aggregate Insignificant)             1.0
51 Notes:           PM10 TOTAL: 334
52 (a) Boiler with high efficiency wet scrubber: PM10 = 95% PM = .95 x 0.307 =0.292 lb/Mlb steam      
53 (b) Boiler with ESP: PM10 = 100% Revised 2006, Removed EPA Method 5 test results from emmission factor.    
54 (c) Emission factor estimated to be 50% of Particulate Matter (PM) per ODEQ guidance.        
55 (d) Additional emissions to the Steam Production-solid fuels emissions.              
56 (e) Throughput includes Cresote Treated Wood Fuel.            

PM10

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: CO
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MMft3 42 lb/MMft3 10/99 ST 34.0
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb 0.51 lb/Mlb VEF from STs 318.0
13   Natural Gas 672.00 MMft3 58 lb/MMft3 EF from STs 19.5
14             B9-EU Subtotal 337.5
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.396 lb/Mlb VEF from STs 617.0
17   Fuel Oil 2,980.6 Mgal 5.0 lb/Mgal DEQ EF04 7.5
18   Natural Gas 2,153.0 MMft3 2.42 lb/MMft3 EF from STs 2.6
19             B10-EU Subtotal 627.1
21 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 68.7 lb/MMft3 GE Guarantee 136.4
22 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 84 lb/MMft3 FW Guarantee 93.5
25 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 84 lb/MMft3 FW Guarantee 93.5
30             CO TOTAL: 1,322

CO

  A B C D E F G H I
1 FORM ED605  
2 Requested Annual Plant Site Emission Limit for 2008 - 2013  
3 SP Newsprint Co. (Newberg, OR)  
4 Permit Number: 36-6142  
5 Pollutant: NOx  
6                  
7   Throughput Emission Factor Emissions  
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr  
10 B67-EU Natural Gas 1,621.00 MMft3 101 lb/MMft3 10/99 ST 81.9  
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb 0.62 lb/Mlb VEF from STs 386.6  
13   Natural Gas 672.00 MMft3 76 lb/MMft3 EF from STs 25.5  
14             B9-EU Subtotal 412.1  
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.60 lb/Mlb VEF from STs 934.9  
17   Fuel Oil 2,980.6 Mgal 10.0 lb/Mgal DEQ EF04 14.9  
18   Natural Gas 2,153.0 MMft3 262 lb/MMft3 EF from STs 282.0  
19   Dried Biosolids 730.0 ODT 51.4 lb/ODT(a) Pre-MACT ST Estimate 18.8  
20             B10-EU Subtotal 1,250.6  
22 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 380 lb/MMft3 VEF from STs 754.3  
23 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 104 lb/MMft3 FW Guarantee 115.8  
26 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 104 lb/MMft3 FW Guarantee 115.8  
31 Notes:           NOx TOTAL: 2,730  
32 (a) Additional emissions to the Steam Production-solid fuels emissions.                

NOx

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: SO2
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MMft3 1.7 lb/MMft3 DEQ EF05 1.4
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb 0.327 lb/Mlb VEF from STs 203.9
13   Natural Gas 672.00 MMft3 1.7 lb/MMft3 DEQ EF05 0.6
14             B9-EU Subtotal 204.5
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.463 lb/Mlb VEF from STs 721.4
17   Fuel Oil 2,973 Mgal 7.1 lb/Mgal AP-42(a) 10.6
18   Used Oil (generated on site) 8 Mgal 79 lb/Mgal material balance 0.3
19   Natural Gas 2,153.0 MMft3 1.7 lb/MMft3 DEQ EF05 1.8
20   Tire Derived Fuel >1% 39.0 ODT 66 lb/ODT(b) Estimate NCASI 906 1.3
21   Dried Biosolids 730.0 ODT 33 lb/ODT(c) Pre-MACT ST Estimate 12.0
22             B10-EU Subtotal 747.5
24 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 1.7 lb/MMft3 DEQ EF05 3.4
25 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 1.7 lb/MMft3 DEQ EF05 1.9
28 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 1.7 lb/MMft3 DEQ EF05 1.9
34 Notes:           SO2 TOTAL: 960
35 (a) EF for #2 low sulfur distillate              
36 (b) Estimate NCASI 906 - based on 1.66% S in TDF and 50% capture for use above 1% of total fuel.      
37 When improved emission factors are used, the PSEL will remain unchanged and the throughput modified accordingly.  
38 B10-EU steam generated from TDF >1% will not be included in the SO2 Solid Fuels calculation.      
39 (c) Additional emissions to the Steam Production-solid fuels emissions.              

SO2

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: H2SO4 Mist
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate (b) Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MMft3 0.034 lb/MMft3 See Note (b) 0.0
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb 0.00654 lb/Mlb See Note (b) 4.1
13   Natural Gas 672.00 MMft3 0.034 lb/MMft3 See Note (b) 0.0
14             B9-EU Subtotal 4.1
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.00926 lb/Mlb See Note (b) 14.4
17   Fuel Oil 2,973 Mgal 0.142 lb/Mgal See Notes (a) & (b) 0.2
18   Used Oil (generated on site) 8 Mgal 1.58 lb/Mgal See Note (b) 0.0
19   Natural Gas 2,153 MMft3 0.034 lb/MMft3 See Note (b) 0.0
20   Tire Derived Fuel >1% 70.0 ODT 1.32 lb/ODT See Note (b) 0.0
21   Dried Biosolids 730.0 ODT 0.66 lb/ODT(c) See Note (b) 0.2
22             B10-EU Subtotal 15.0
24 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 0.034 lb/MMft3 See Note (b) 0.1
25 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 0.034 lb/MMft3 See Note (b) 0.0
28 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 0.034 lb/MMft3 See Note (b) 0.0
34 Notes:           H2SO4 TOTAL: 19
35 (a) EF for #2 low sulfur distillate              
36 (b) Emission rates are the SO2 rates converted to H2SO4 by multiplying by 0.0153.              
37 AP-42 Chapter 1.3 (5th edition, 1998) states that 1-5% of SO2 sulfur is converted to SO3 (H2SO4) in boilers.              
38 NCASI SARA 313, March 2002, states that 0.26% to 1.0% of the SO2 sulfur is converted to SO3 (H2SO4) in boilers.              
39 Calculation based on 1% of the SO2 sulfur converted to SO3, which combines with H2O to form H2SO4.              
40 1 lb SO2 = 0.5 lb S (based on molecular wt ratio, 32 S/ 64 SO2)              
41 0.5 lb S = 1.53 lb H2SO4 (based on molecular wt ratio 98 H2SO4/32 S)              
42 (1.53 lb H2SO4/ lb SO2) x 1% = 0.0153 lb H2SO4/ lb SO2              
43 B10-EU 2007 Pre-Boiler MACT testing indicates the above ratio to be 0.02 lb H2SO4/ lb SO3 so the combustion emission factors were changed.              
44 (c) Additional emissions to the Steam Production-solid fuels emissions.              

H2SO4 Mist

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: HCl
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MMft3 0 lb/MMft3 See Note (b) 0.0
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb 0.00067 lb/MM Btu TB 858 See Note (a) 0.6
13   Natural Gas 672.00 MMft3 0 lb/MMft3 See Note (b) 0.0
14             B9-EU Subtotal 0.6
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.12 lb/Mlb MACT testing 187.0
17   Fuel Oil 2,973 Mgal 0 lb/Mgal See Note (b) 0.0
18   Used Oil (generated on site) 8 Mgal 0 lb/Mgal See Note (b) 0.0
19   Natural Gas 2,153 MMft3 0 lb/MMft3 See Note (b) 0.0
20   Tire Derived Fuel >1% 0.0 ODT 3.8 lb/ODT Estimate based on fuel 0.0
21   Dried Biosolids 730.0 ODT 1.9 lb/ODT(c) Pre-MACT ST Estimate 0.7
22             B10-EU Subtotal 187.7
24 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 0 lb/MMft3 See Note (b) 0.0
25 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 0 lb/MMft3 See Note (b) 0.0
28 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 0 lb/MMft3 See Note (b) 0.0
34 Notes:           HCl TOTAL: 188
35 (a) Conversion of steam to Btu's based on 10.35 Mlbs steam generated per ODT solid fuel, & 7800 Btu per lb of fuel.  
36 (b) No emission factor found.              
37 (c) Additional emissions to the Steam Production-solid fuels emissions.              

HCl

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: VOC
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit (e) Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MMft3 5.5 lb/MMft3 DEQ EF05 4.5
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb 0.065 lb/Mlb VEF from STs 40.5
13   Natural Gas 672.00 MMft3 5.5 lb/MMft3 DEQ EF05 1.8
14             B9-EU Subtotal 42.4
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.0161 lbC/Mlb VEF from STs 25.1
17   Fuel Oil 2,980.6 Mgal 0.76 lb/Mgal DEQ EF04 1.1
18   Natural Gas 2,153.0 MMft3 5.5 lb/MMft3 DEQ EF05 5.9
19             B10-EU Subtotal 32.1
21 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 6.9 lb/MMft3 GE Guarantee 13.7
22 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 10.4 lb/MMft3 FW Guarantee 11.6
25 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 10.4 lb/MMft3 FW Guarantee 11.6
27 TMP-EU Thermo Mechnical Pulp 293,090 ADT 0.28 lbC/ADT(b) NCASI TB 677 41.0
29 KU-EU Paper Machines 3,710 Gallons 0.54 lb/gal DEQ Approved EF 1.0
31 PM5-EU Machine Dried Tons 218,890 MDT 0.3 lbC/MDT EF from STs (d) 32.8
33 PM6-EU Machine Dried Tons 324,625 MDT 0.3 lbC/MDT EF from STs (d) 48.7
35 DI-EU Deink Pulp 371,000 ADT 0.12 lbC/ADT(c) 1999 ST 22.3
37 WWT-EU MM Gallons 5,800 MM Gal 7.7 lb/MM Gal process model 22.3
38 (Wastewater treatment, sludge dewatering and handling)            
39 CHS-EU Chips Handled 300,000 ODT 0.00065 lb/ODT(a) NCASI, 1995 0.1
41 HFSP-EU Hog Fuel Stored 445,200 ODT (g) 0.05 lbC/ODT NCASI, 1995 11.1
42   CTWF Stored 1,000 ODT 0.219 lb/ODT/Yr Engr Estimate (f) 0.1
44 CSP-EU Chips Stored 300,000 ODT 0.18 lbC/ODT NCASI, 1995 27.0
46 MA-EU Manufacturing Aids         VOC Calculation 166.0
48 MH-EU              
49 Chip Recvg, Distribution, Screen Chips Processed 300,000 ODT 0.0002 lb/ODT NCASI, 1995 0.03
50 Chip Washing Chips Processed 300,000 ODT 0.0002 lb/ODT NCASI, 1995 0.03
51 HF Receiving & Distribution Hog Fuel Processesd 445,200 ODT 0.0002 lb/ODT NCASI, 1995 0.04
52 Hog Fuel Grinder Waste Wood Processed 275,000 ODT 0.05 lb/ODT NCASI, 1995 6.9
53 Creosoted Wood CTWF for #10 Boiler 204,984 ODT 0.0002 lb/ODT Engr Estimate 0.02
54             MH-EU Subtotal 7.0
56 AI (Aggregate Insignificant)             1.0
59             VOC TOTAL: 496
60 Notes:              
61 (a) Composite emission factor based on the aggregate of the individual devices and the NCASI emission factor of 0.0002 lb/ODT.  
62 (b) Emission Factor converted, 0.31 lbC/ODT to 0.28 lbC/ADT              
63 (c) Emission Factor converted, 0.13 lbC/ODT to 0.12 lbC/ADT              
64 (d) Emission Factors calculated from three source tests rounded to one decimal.              
65 (e) ODEQ requested the VOC to remain on an as carbon basis.              
66 (f) Estamate using EPA AP-42 Section 10.8, Reference 16.              
67 (g) Includes Creosote Treated Wood Fuel              

VOC

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: TRS
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 WWT-EU Wastewater 5,800 MMgal 12.1 lb/MMgal Engineering Estimate (CH2M Hill) 35
11 (Wastewater treatment, sludge dewatering and handling)            
16             TRS TOTAL: 35

TRS

  A B C D E F G H
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Pollutant: Pb
6                
7   Throughput Emission Factor Emissions
8 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
10 B67-EU Natural Gas 1,621.00 MMft3 0.00046 lb/MMft3 AP-42 Table 1.4-2 0.0004
12 B9-EU Steam Production (Solid Fuels) 1,247,000 Mlb(a) 0.00216 lb/Mlb ST 00, 01 Avg 1.3468
13   Natural Gas 672.00 MMft3 0.00046 lb/MMft3 AP-42 Table 1.4-2 0.0002
14             B9-EU Subtotal 1.3469
16 B10-EU Steam Production (Solid Fuels) 3,116,400 Mlb 0.000092 lb/Mlb EF from STs 0.1434
17   Fuel Oil 2,980.6 Mgal 0.02 lb/Mgal NCASI TB 650 0.0298
18   Natural Gas 2,153.0 MMft3 0.00046 lb/MMft3 AP-42 Table 1.4-2 0.0005
19   Dried Biosolids 730.0 ODT 0.0743 lb/ODT(b) Pre-MACT ST Estimate 0.0271
20             B10-EU Subtotal 0.2008
22 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3 0.00046 lb/MMft3 AP-42 Table 1.4-2 0.0009
23 CG1-EU Duct Burner - Natural Gas 2,226 MMft3 0.00046 lb/MMft3 AP-42 Table 1.4-2 0.0005
26 SG2-EU Duct Burner - Natural Gas 2,226 MMft3 0.00046 lb/MMft3 AP-42 Table 1.4-2 0.0005
29 Notes:           Pb TOTAL: 1.5
30 (a) Steam Production Limit on #9 Boiler, annual average 140 Klbs/hr        
31 (b) Additional emissions to the Steam Production-solid fuels emissions.              

Pb

  A B C D
1 FORM ED605
2 Requested Annual Plant Site Emission Limit for 2008 - 2013
3 SP Newsprint Co. (Newberg, OR)
4 Permit Number: 36-6142
5 Throughput Input Sheet
7   Throughput
8 Emissions Unit Parameter Annual Unit
10 B67-EU Natural Gas 1621 MMft3
12 B9-EU (Boiler #9) Steam Production-solid fuels 1,247,000 Mlb
13   Natural Gas 672 MMft3
16 B10-EU (Boiler #10) Steam Production-solid fuels 3116400 Mlb
17   Fuel Oil 2972.6 Mgal
18   Natural Gas 2153 MMft3
19   Used Oil (generated on site) 8 Mgal
20   Tire Derived Fuel >1% 0 ODT
21   Dried Biosolids 730 ODT
23 CHS-EU (Chip Cyclones) Chips Handled 300,000 ODT
25 MH-EU      
26 Chip Recvg, Distribution, Screen Chips Processed 300,000 ODT
27 HF Receiving & Distribution Hog Fuel Processed 445,200 ODT
28 Hog Fuel Grinder Waste Wood Processed 275,000 ODT
29 Chip Washing Chips Processed 300,000 ODT
30 Creosoted Wood CTWF for #10 Boiler 204,984 ODT
31 CSP-EU (Chip Storage Piles) Chips Stored 300,000 ODT
33 HFSP-EU (HF Storage Piles) Hog Fuel Stored 445,200 ODT
34 Creosoted Wood CTWF Storged 1,000 ODT
36 PM5-EU (Paper Machine #5) Machine Dried Tons 218,890 MDT(a)
38 PM6-EU (Paper Machine #6) Machine Dried Tons 324,625 MDT(b)
40 UPR-EU (Unpaved Roads) Total Machine Dried Tons 543,515 MDT
42 TMP-EU Thermo Mechnical Pulp 293,090 ADT
44 KU-EU Paper Machines 3,710 Gallons(c)
46 DI-EU Deink Pulp 371,000 ADT
48 WWT-EU MM Gallons 5,800 MM Gal
50 Co-gen #1 Gas Turbine - Natural Gas 3,970 MMft3
51 CG1-EU Duct Burner - Natural Gas 2,226 MMft3
54 SG2-EU Duct Burner - Natural Gas 2,226 MMft3
56 Notes:      
57 (a) 590 MDT X 7 Days/Week X 53 Weeks/Year    
58 (b) 875 MDT X 7 Days/Week X 53 Weeks/Year    
59 (c) 10 gallons/day X 7 Days/Week X 53 Weeks/Year      

Throughput

  A B C D E F
1 PSEL Summary  
2 Annual Plant Site Emission Limits  
3 SP Newsprint Co. (Newberg, OR)  
4 Permit Number: 36-6142  
7 Pollutant Netting Basis Purposed PSEL Purposed Unassigned PSEL ERC Removed from Netting Basis
8 PM 868 374 484 10  
9 PM10 833 334 489 10  
10 CO 1,522 1,322 100 100 140
11 NOx 3,322 2,730 40 552 37
12 SO2 921 960 0    
13 VOC 492 496 0    
14 TRS 29 29 0    
15 HCl   188      
16 H2SO4 18 19 0    
17 Pb 1.0 1.5 0    

Summary

  A C D E F G H I J K L M N O P Q R S
1 SP Newsprint Co.                                  
2 Hazardous Air Pollutants                                  
3 Emission Factors Emission Unit                                
4 ED609 Equivalent         AP 42 1.4 Table 3.4-1                        
5   AP 42 1.4 Table 3.4-1 AP 42 Table 1.3-10 TB 858 TB 858 AP 42 3.1 Table 3.4-1       TB 858       TB 858 TB 858   TB 858 CH2M
6 Pollutant NG Combustion Oil combustion B9-EU B10-EU CG1-EU SG2-EU CHS-EU CHP-EU DI-EU HFSP-EU KU-EU MH-EU PM5-EU PM6-EU UPR-EU TMP-EU WWT-EU
7 Metals lb/MMscf lb/10^12 Btu lb/10^6 Btu lb/10^6 Btu lb/MMscf lb/MMscf     lb/ODTP       lb/ADTFP lb/ADTFP   lb/ODTP lb/Mgal
8 Antimony     5.0E-07 4.2E-07                          
9 Arsenic 2.0E-04 4.0E+00 3.9E-06 1.0E-07 2.0E-04 2.0E-04                      
10 Beryllium   3.0E+00 9.1E-07 1.9E-06                          
11 Cadmium 1.1E-03 3.0E+00 5.2E-06 1.9E-06 1.1E-03 1.1E-03                      
12 Chromium 1.4E-03 3.0E+00 1.5E-05 6.0E-07 1.4E-03 1.4E-03                      
13 Cobalt 8.4E-05   2.0E-07 1.9E-07 8.4E-05 8.4E-05                      
14 Lead 4.6E-04 9.0E+00 2.2E-03 9.2E-05 4.6E-04 4.6E-04                      
15 Manganese 3.8E-04 6.0E+00 5.1E-05 1.5E-04 3.8E-04 3.8E-04                      
16 Mercury 2.6E-04 3.0E+00 5.7E-07 9.9E-07 2.6E-04 2.6E-04                      
17 Nickel 2.1E-03 3.0E+00 1.8E-05 2.9E-06 2.1E-03 2.1E-03                      
18 Selenium   1.5E+01 3.3E-06 3.0E-06                          
22 Organics                                  
23 Acetaldehyde 0.0113 0.0049 1.9E-04 1.9E-04 4.5E-02 4.5E-02     1.4E-02       1.8E-02 1.8E-02   0.019  
24 Acetophenone     2.6E-07 2.6E-07                          
25 Acrolein     7.8E-05 7.8E-05 8.5E-03 8.5E-03                      
26 Benzene 0.0021   3.3E-03 3.3E-03 1.1E-01 1.1E-01                      
27 Biphenyl                 1.7E-02       2.4E-02 2.4E-02   0.0071  
28 bis(2-Chloroisopropyl) ether     6.2E-07 6.2E-07                          
29 Bis(2-ethylhexyl)phthalate     4.7E-08 4.7E-08                          
30 Bromomethane     1.5E-05 1.5E-05                          
31 Carbon Tetrachloride     8.9E-07 8.9E-07                          
32 Carbon-Disulfide     1.3E-04 1.3E-04                       0.00036  
33 Chlorobenzene     1.7E-05 1.7E-05                          
34 Chloroform     3.1E-05 3.1E-05         5.0E-02       1.0E-02 1.0E-02   0.00017  
35 Chloromethane     4.0E-05 4.0E-05                          
36 Cumene     1.8E-05 1.8E-05         1.2E-07             0.01  
37 Dichlorobenzene 0.0012                                
38 Dichloroethane-12     2.9E-05 2.9E-05                          
39 Dichloropropane-12     3.3E-05 3.3E-05                          
40 Diethylphthalate     4.4E-05 4.4E-05                          
41 Di-n-Butyl Phthalate     3.3E-05 3.3E-05                          
42 Dinitrophenol-24     4.8E-07 4.8E-07                          
43 Dinitrotoluene-24     9.4E-07 9.4E-07                          
44 Ethyl Benzene     6.8E-06 6.8E-06 2.6E-02 2.6E-02                      
45 Formaldehyde 0.075   1.3E-03 1.3E-03 3.2E+00 3.2E+00     1.4E-04       4.7E-03 4.7E-03   0.0063  
46 Hexachlorobenzene     1.0E-07 1.0E-07                          
47 n-Hexane 1.8   2.9E-04 2.9E-04                          
48 Hydrogen Chloride See HCl ED605                                
49 Methanol     8.3E-04 8.3E-04         3.5E-02       6.9E-02 6.9E-02   0.12 7.6
50 Methyl Isobutyl Ketone     2.3E-05 2.3E-05                          
51 Methylene Chloride     5.4E-04 5.4E-04         6.3E-04             0.00079  
52 Naphthalene 0.00061   1.6E-04 1.6E-04 1.4E-03 1.4E-03     8.9E-04 2.19E-01     7.6E-03 7.6E-03   0.00037  
53 Nitrophenol-4     3.3E-07 3.3E-07                          
54 Pentachlorophenol     4.6E-08 4.6E-08                          
55 Phenol     1.4E-05 1.4E-05         5.4E-04             0.0097  
56 Propionaldehyde     6.1E-05 6.1E-05         6.3E-04       3.7E-03 3.7E-03   0.0055  
57 Styrene     6.4E-04 6.4E-04                          
58 Tetrachloroethene     5.2E-05 5.2E-05                          
59 Toluene 0.0034   2.9E-05 2.9E-05 9.6E-02 9.6E-02     2.4E-02       7.4E-03 7.4E-03   0.00019 0.13
60 Trichlorobenzene-124                                  
61 Trichloroethane-111     6.4E-05 6.4E-05                          
62 Trichloroethane-112                                  
63 Trichloroethylene     2.8E-05 2.8E-05                          
64 Trichlorophenol-246     2.2E-07 2.2E-07                          
65 Vinyl Chloride     1.8E-05 1.8E-05                          
66 Xylene-m,p     1.1E-05 1.1E-05                          
67 Xylene-o     1.7E-05 1.7E-05                          
68 Xylenes (o,m,p)         5.6E-02 5.6E-02                      
70 Notes:                                  
71 For the paper machine production assume ADTFP equal to MDT                                  
72 For 9 & 10 boiler lead used source test data.                                  
73 For Paper Machines used TB 858 50% each Table 21 and Table 22.                                  

HAP Emission Factors ED609

  A B C D E F G H I J K L M N O P Q R S
1 SP Newsprint Co.                                    
2 Hazardous Air Pollutants   Maximum Potential To Emit                                
3 Emission Calculations   Emission Unit                                
4 ED609 Equivalent           AP 42 1.4 Table 3.4-1                        
5     AP 42 1.4 Table 3.4-1 AP 42 Table 1.3-10 TB 858 TB 858 AP 42 3.1 Table 3.4-1       TB 858       TB 858 TB 858   TB 858  
6 Pollutant Emissions (tons/year) NG Combustion Oil combustion B9-EU B10-EU CG1-EU SG2-EU CHS-EU CHP-EU DI-EU HFSP-EU KU-EU MH-EU PM5-EU PM6-EU UPR-EU TMP-EU WWT-EU
7 Metals lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs
8 Antimony 3 - 0 - 0 1 2 - 0 - 0     - 0       - 0 - 0   - 0  
9 Arsenic 16 2 2 7 5 1 - 0     - 0       - 0 - 0   - 0  
10 Beryllium 12 - 0 1 2 9 - 0 - 0     - 0       - 0 - 0   - 0  
11 Cadmium 34 10 1 10 9 4 - 0     - 0       - 0 - 0   - 0  
12 Chromium 50 12 1 28 3 6 - 0     - 0       - 0 - 0   - 0  
13 Cobalt 2 1 - 0 0 1 0 - 0     - 0       - 0 - 0   - 0  
14 Lead 2,990 4 4 2,694 287 2 - 0     - 0       - 0 - 0   - 0  
15 Manganese 808 3 3 96 705 2 - 0     - 0       - 0 - 0   - 0  
16 Mercury 10 2 1 1 5 1 - 0     - 0       - 0 - 0   - 0  
17 Nickel 76 19 1 34 14 8 - 0     - 0       - 0 - 0   - 0  
18 Selenium 27 - 0 6 6 14 - 0 - 0     - 0       - 0 - 0   - 0  
19   - 0 - 0 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
20   - 0 - 0 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
21   - 0 - 0 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
22 Organics - 0 - 0 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
23 Acetaldehyde 21,000 101 0 357 892 180 - 0     4,675       3,940 5,843   5,012  
24 Acetophenone 2 - 0 - 0 0 1 - 0 - 0     - 0       - 0 - 0   - 0  
25 Acrolein 547 - 0 - 0 147 366 34 - 0     - 0       - 0 - 0   - 0  
26 Benzene 22,139 19 - 0 6,202 15,501 417 - 0     - 0       - 0 - 0   - 0  
27 Biphenyl 20,322 - 0 - 0 - 0 - 0 - 0 - 0     5,676       5,144 7,629   1,873  
28 bis(2-Chloroisopropyl) ether 4 - 0 - 0 1 3 - 0 - 0     - 0       - 0 - 0   - 0  
29 Bis(2-ethylhexyl)phthalate 0 - 0 - 0 0 0 - 0 - 0     - 0       - 0 - 0   - 0  
30 Bromomethane 99 - 0 - 0 28 70 - 0 - 0     - 0       - 0 - 0   - 0  
31 Carbon Tetrachloride 6 - 0 - 0 2 4 - 0 - 0     - 0       - 0 - 0   - 0  
32 Carbon-Disulfide 950 - 0 - 0 244 611 - 0 - 0     - 0       - 0 - 0   95  
33 Chlorobenzene 112 - 0 - 0 32 80 - 0 - 0     - 0       - 0 - 0   - 0  
34 Chloroform 22,542 - 0 - 0 58 146 - 0 - 0     16,695       2,255 3,344   45  
35 Chloromethane 263 - 0 - 0 75 188 - 0 - 0     - 0       - 0 - 0   - 0  
36 Cumene 2,756 - 0 - 0 34 85 - 0 - 0     0       - 0 - 0   2,638  
37 Dichlorobenzene 11 11 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
38 Dichloroethane-12 191 - 0 - 0 55 136 - 0 - 0     - 0       - 0 - 0   - 0  
39 Dichloropropane-12 217 - 0 - 0 62 155 - 0 - 0     - 0       - 0 - 0   - 0  
40 Diethylphthalate 289 - 0 - 0 83 207 - 0 - 0     - 0       - 0 - 0   - 0  
41 Di-n-Butyl Phthalate 217 - 0 - 0 62 155 - 0 - 0     - 0       - 0 - 0   - 0  
42 Dinitrophenol-24 3 - 0 - 0 1 2 - 0 - 0     - 0       - 0 - 0   - 0  
43 Dinitrotoluene-24 6 - 0 - 0 2 4 - 0 - 0     - 0       - 0 - 0   - 0  
44 Ethyl Benzene 149 - 0 - 0 13 32 104 - 0     - 0       - 0 - 0   - 0  
45 Formaldehyde 26,078 667 - 0 2,443 6,106 12,625 - 0     47       1,018 1,510   1,662  
46 Hexachlorobenzene 7 - 0 - 0 2 5 - 0 - 0     - 0       - 0 - 0   - 0  
47 n-Hexane 17,924 16,016 - 0 545 1,362 - 0 - 0     - 0       - 0 - 0   - 0  
48 Hydrogen Chloride   See HCl ED605 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
49 Methanol 130,381 - 0 - 0 1,560 3,899 - 0 - 0     11,687       15,103 22,399   31,654 44,080
50 Methyl Isobutyl Ketone 151 - 0 - 0 43 108 - 0 - 0     - 0       - 0 - 0   - 0  
51 Methylene Chloride 3,970 - 0 - 0 1,015 2,536 - 0 - 0     210       - 0 - 0   208  
52 Naphthalene 5,781 5 - 0 301 752 6 - 0     297 219     1,653 2,451   98  
53 Nitrophenol-4 2 - 0 - 0 1 2 - 0 - 0     - 0       - 0 - 0   - 0  
54 Pentachlorophenol 0 - 0 - 0 0 0 - 0 - 0     - 0       - 0 - 0   - 0  
55 Phenol 2,831 - 0 - 0 26 66 - 0 - 0     180       - 0 - 0   2,559  
56 Propionaldehyde 4,046 - 0 - 0 115 287 - 0 - 0     210       799 1,185   1,451  
57 Styrene 4,209 - 0 - 0 1,203 3,006 - 0 - 0     - 0       - 0 - 0   - 0  
58 Tetrachloroethene 342 - 0 - 0 98 244 - 0 - 0     - 0       - 0 - 0   - 0  
59 Toluene 13,413 30 - 0 55 136 380 - 0     8,014       1,609 2,386   50 754
60 Trichlorobenzene-124 - 0 - 0 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
61 Trichloroethane-111 421 - 0 - 0 120 301 - 0 - 0     - 0       - 0 - 0   - 0  
62 Trichloroethane-112 - 0 - 0 - 0 - 0 - 0 - 0 - 0     - 0       - 0 - 0   - 0  
63 Trichloroethylene 184 - 0 - 0 53 132 - 0 - 0     - 0       - 0 - 0   - 0  
64 Trichlorophenol-246 1 - 0 - 0 0 1 - 0 - 0     - 0       - 0 - 0   - 0  
65 Vinyl Chloride 118 - 0 - 0 34 85 - 0 - 0     - 0       - 0 - 0   - 0  
66 Xylene-m,p 72 - 0 - 0 21 52 - 0 - 0     - 0       - 0 - 0   - 0  
67 Xylene-o 112 - 0 - 0 32 80 - 0 - 0     - 0       - 0 - 0   - 0  
68 Xylenes (o,m,p) 222 - 0 - 0 - 0 - 0 222 - 0     - 0       - 0 - 0   - 0  
70 Notes:                                    
71 Conversion of steam to Btu's based on 10.35 Mlbs steam generated per ODT solid fuel, & 7800 Btu per lb of fuel.                                    
72 Oil combustion base on 142,000 Btu's per gallon.                                    

HAP Emission Calculations ED609

  A B C D
1 FORM ED610     Page 1 of 1
2 Summary Emissions Data for Hazardous Air Pollutants    
4 1. Facility name/site identifier   SP Newsprint Co.  
6 2. Permit number   36-6142  
8 3. Operating scenario ID number   01  
10 4. Summary emissions data   Maximum Potential To Emit  
12 a. Pollutant CAS Number b. Potential to Emit (tons/yr)  
13 Metals      
14 Antimony 0 0.001  
15 Arsenic 0 0.008  
16 Beryllium 0 0.006  
17 Cadmium 0 0.017  
18 Chromium 0 0.025  
19 Cobalt 0 0.001  
20 Lead 0 1.495  
21 Manganese 0 0.404  
22 Mercury 0 0.005  
23 Nickel 0 0.038  
24 Selenium 0 0.013  
28 Organics      
29 Acetaldehyde 75070 10.500  
30 Acetophenone 98862 0.001  
31 Acrolein 107028 0.273  
32 Benzene 71432 11.069  
33 Biphenyl 92524 10.161  
34 bis(2-Chloroisopropyl) ether 542881 0.002  
35 Bis(2-ethylhexyl)phthalate 117817 0.000  
36 Bromomethane 74839 0.049  
37 Carbon Tetrachloride 56235 0.003  
38 Carbon-Disulfide 75150 0.475  
39 Chlorobenzene 108907 0.056  
40 Chloroform 67663 11.271  
41 Chloromethane 74873 0.132  
42 Cumene 988828 1.378  
43 Dichlorobenzene 106647 0.005  
44 Dichloroethane-12 107062 0.095  
45 Dichloropropane-12 78875 0.109  
46 Diethylphthalate 84742 0.145  
47 Di-n-Butyl Phthalate 84742 0.109  
48 Dinitrophenol-24 51285 0.002  
49 Dinitrotoluene-24 121142 0.003  
50 Ethyl Benzene 100414 0.075  
51 Formaldehyde 50000 13.039  
52 Hexachlorobenzene 118741 0.003  
53 n-Hexane 110543 8.962  
54 Hydrogen Chloride 7647010 188.307  
55 Methanol 67561 65.191  
56 Methyl Isobutyl Ketone 108101 0.076  
57 Methylene Chloride 75092 1.985  
58 Naphthalene 91203 2.890  
59 Nitrophenol-4 100027 0.001  
60 Pentachlorophenol 87865 0.000  
61 Phenol 108952 1.416  
62 Propionaldehyde 123386 2.023  
63 Styrene 100425 2.105  
64 Tetrachloroethene 127184 0.171  
65 Toluene 108883 6.707  
66 Trichlorobenzene-124 120821 - 0  
67 Trichloroethane-111 71556 0.210  
68 Trichloroethane-112 79005 - 0  
69 Trichloroethylene 79016 0.092  
70 Trichlorophenol-246 88062 0.001  
71 Vinyl Chloride 75014 0.059  
72 Xylene-m,p 108383, 106423 0.036  
73 Xylene-o 95476 0.056  
74 Xylenes (o,m,p) 1330207 0.111  
76 Total Tons per Year   341.366  

ED610