A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: PARTICULATE MATTER (PM)
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 2.5 lb/MMft3 DEQ EF05 0.4
13   Residual Oil 279.93 Mgal 20.8 lb/Mgal DEQ EF04 2.9
14             Boiler 6 & 7 Subtotal 3.4
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 94 ton/year 1977 Monitoring Data 94.0
19 B9-EU (Boiler #9) Steam produced 906,400 Mlbs steam 0.307 lb/Mlbs steam VEF from STs 139.1
20   Natural Gas 160.6 MM ft3 2.5 lb/MMft3 DEQ EF05 0.2
21             Boiler #9 Subtotal 139.3
23 CHS-EU (Chip Cyclones) Chips Handled 782,000 ODT 0.0378 lb/ODT(a) 10/12/99 ST 14.8
25 MH-EU              
26 Chip Recvg & Dist Chips Processed 782,000 ODT 0.002 lb/ODT EPA, 1977 0.78
27 HF Recvg & Dist Hog Fuel Processed 67,900 ODT 0.0075 lb/ODT EPA, 1977 0.25
28 Hammer Hog Bark Processed 175,000 ODT 0.048 lb/ODT EPA, 1977 4.20
29             MH-EU Subtotal 5.2
31 CSP-EU (Chip Storage Piles) Chips Stored 782,000 ODT 0.006 lb/ODT AP-42 2.3
33 HFSP-EU (HF Storage Piles) Hog Fuel Stored 67,900 ODT 0.07 lb/ODT AP-42 2.4
35 Whole Log Chipper Mill (Note b) Roundwood chipped 31,351 ODT 0.35 lb/ODT EPA, 1977 5.5
37 PM5-EU (Paper Machine #5) Paper Produced 156,853 MDT 0.0322 lb/MDT EF from STs 2.5
39 UPR-EU (Unpaved Roads) Paper Produced 156,853 MDT 0.1204 lb/MDT AP-42 13.2.2 9.4
41 AI (Aggregate Insignificant)             1.0
44             PM TOTAL: 280
45 Notes:   EPA Method 5 corrected to ODEQ Method 5 --> 1980 PSD -Boiler #10 588
46 (a) Composite emission factor derived from one source tests of individual cyclones multiplied      
47 by 3 based on process and testing variability.         Netting Basis = 868
48 (b) Name corrected from Sawmill to Whole Log Chipper Mill to clarify the actual operation.      

PM

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: PM10
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 2.5 lb/MMft3 DEQ EF05 0.4
13   Residual Oil 279.93 Mgal 19.9 lb/Mgal DEQ EF04 2.8
14             Boiler 6 & 7 Subtotal 3.2
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 89.30 ton/year DEQ EF03 (95%) 89.3
19 B9-EU (Boiler #9) Steam produced 906,400 Mlbs steam 0.29 lb/Mlbs steam DEQ EF03 (a) 132.2
20   Natural Gas 160.6 MM ft3 2.5 lb/MMft3 DEQ EF05 0.2
21             Boiler #9 Subtotal 132.4
23 CHS-EU (Chip Cyclones) Chips Handled 782,000 ODT 0.0189 lb/ODT DEQ EF03 (50% PM) 7.4
25 MH-EU              
26 Chip Recvg & Dist Chips Processed 782,000 ODT 0.001 lb/ODT See Note (b) 0.39
27 HF Recvg & Dist Hog Fuel Processed 67,900 ODT 0.0038 lb/ODT See Note (b) 0.13
28 Hammer Hog Bark Processed 175,000 ODT 0.024 lb/ODT See Note (b) 2.10
29             MH-EU Subtotal 2.6
31 CSP-EU (Chip Storage Piles) Chips Stored 782,000 ODT 0.003 lb/ODT See Note (b) 1.2
33 HFSP-EU (HF Storage Piles) Hog Fuel Stored 67,900 ODT 0.035 lb/ODT See Note (b) 1.2
35 Whole Log Chipper Mill (Note c) Roundwood chipped 31,351 ODT 0.175 lb/ODT See Note (b) 2.7
37 PM5-EU (Paper Machine #5) Paper Produced 156,853 MDT 0.0161 lb/MDT See Note (b) 1.3
39 UPR-EU (Unpaved Roads) Paper Produced 156,853 MDT 0.0321 lb/MDT AP-42 13.2.2 2.5
41 AI (Aggregate Insignificant)             1.0
44             PM10 TOTAL: 245
45     EPA Method 5 corrected to ODEQ Method 5 --> 1980 PSD -Boiler #10 588
46 Notes:              
47 (a) Boiler with high efficiency wet scrubber: PM10 = 95% PM = .95 x 0.307 =0.292 lb/Mlb steam   Netting Basis = 833
49 (b) PM10 emissions estimated to be 50% of PM emissions.            
51 (c) Name corrected from Sawmill to Whole Log Chipper Mill to clarify the actual operation.      

PM10

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: CO
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 42 lb/MMft3 10/99 ST 7.4
13   Residual Oil 279.93 Mgal 5 lb/Mgal DEQ EF04 0.7
14             Boiler 6 & 7 Subtotal 8.1
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 24.8 lb/ADT DEQ(a) 846.7
19 B9-EU (Boiler #9) Steam produced 906,400 Mlb 0.51 lb/Mlb VEF from STs 231.1
20   Natural Gas 160.6 MM ft3 84 lb/MMft3 DEQ EF05 6.7
21             Boiler #9 Subtotal 237.9
25             CO TOTAL: 1,093
26 Notes:           1980 PSD - Boiler #10 569
27 (a) AP-42 emission factor adusted to 80% flow (NCASI)            
28             Netting Basis = 1,662
29             2007 Unassigned Emissions Reduction -140
30           Purposed Netting Basis = 1,522

CO

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: NOx
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 101 lb/MMft3 10/99 ST 17.9
13   Residual Oil 279.93 Mgal 47 lb/Mgal DEQ EF04 6.6
14             Boiler 6 & 7 Subtotal 24.5
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 5.77 lb/ADT ST @ Oregon City 197.0
19 B9-EU (Boiler #9) Steam produced 906,400 Mlb 0.62 lb/Mlb VEF from STs 281.0
20   Natural Gas 160.6 MM ft3 76 lb/MMft3 EF from STs 6.1
21             Boiler #9 Subtotal 287.1
25             NOx TOTAL: 509
26             1980 PSD - Boiler #10 2,850
28             Netting Basis = 3,359
29         2007 Unassigned Emissions Reduction -37
30           Purposed Netting Basis = 3,322

NOx

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: SO2
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 1.7 lb/MMft3 DEQ EF05 0.3
13   Residual Oil 279.93 Mgal 275 lb/Mgal DEQ EF04 38.5
14             Boiler 6 & 7 Subtotal 38.8
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 402 Tons/year 1977 Monitoring 402.0
19 B9-EU (Boiler #9) Steam produced 906,400 Mlb 0.327 lb/Mlb VEF from STs 148.2
20   Used Oil (generated on site) 8,000 gallons 0.079 lb/gal material balance 0.3
21   Natural Gas 160.6 MM ft3 1.7 lb/MMft3 DEQ EF05 0.1
22             Boiler #9 Subtotal 148.6
24 SO2 Adsorption Tower Sulfite Pulp 68,284 ADT 48 tons/year 1977 Monitoring 48.0
26 Miscellaneous Vents Sulfite Pulp 68,284 ADT 1.0 lb/ADT Regulatory Limit 34.1
29             SO2 TOTAL: 672
30 Notes:         Boiler #10 Adjustment(a) 249
31 (a) Adjustment based on the installation of #10 Boiler as reviewed & approved by the Department.              
32             Netting Basis = 921

SO2

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: H2SO4 Mist
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate(b) Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 0.034 lb/MMft3 See Note (a) 0.0
13   Residual Oil 279.93 Mgal 5.5 lb/Mgal See Note (a) 0.8
14             Boiler 6 & 7 Subtotal 0.8
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 8.04 Tons/year See Note (a) 8.0
19 B9-EU (Boiler #9) Steam produced 906,400 Mlb 0.00654 lb/Mlb See Note (a) 3.0
20   Used Oil (generated on site) 8,000 gallons 0.00158 lb/gal See Note (a) 0.0
21   Natural Gas 160.6 MM ft3 0.034 lb/MMft3 See Note (a) 0.0
22             Boiler #9 Subtotal 3.0
24 SO2 Adsorption Tower Sulfite Pulp 68,284 ADT 0.96 tons/year See Note (a) 1.0
26 Miscellaneous Vents Sulfite Pulp 68,284 ADT 0.0153 lb/ADT See Note (a) 0.5
29             H2SO4 TOTAL: 13.3
30 Notes:         Boiler #10 Adjustment(b) 5.0
32 (a) Emission rates are the SO2 rates converted to H2SO4 by multiplying by 0.0153.           Netting Basis = 18
33 AP-42 Chapter 1.3 (5th edition, 1998) states that 1-5% of SO2 sulfur is converted to SO3 (H2SO4) in boilers.              
34 NCASI SARA 313, March 2002, states that 0.26% to 1.0% of the SO2 sulfur is converted to SO3 (H2SO4) in boilers.              
35 Calculation based on 1% of the SO2 sulfur converted to SO3, which combines with H2O to form H2SO4.              
36 1 lb SO2 = 0.5 lb S (based on molecular wt ratio, 32 S/ 64 SO2)              
37 0.5 lb S = 1.53 lb H2SO4 (based on molecular wt ratio 98 H2SO4/32 S)              
38 (1.53 lb H2SO4/ lb SO2) x 1% = 0.0153 lb H2SO4/ lb SO2              
39 B10-EU 2007 Pre-Boiler MACT testing indicates the above ratio to be 0.02 lb H2SO4/ lb SO2 so the combustion emission factors were changed.              
40 (b) Adjustment based on the installation of #10 Boiler as reviewed & approved by the Department.              

H2SO4 Mist

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: VOC
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference tonC/yr
12 B67-EU (Boilers #6 and #7) Natural Gas 354.53 MM ft3 5.5 lb/MMft3 DEQ EF05 1.0
13   Residual Oil 279.93 Mgal 0.76 lb/Mgal DEQ EF04 0.1
14             Boiler 6 & 7 Subtotal 1.1
16 Recovery Boiler #8 Sulfite Pulp 68,284 ADT 4.00 lb/ADT 1977 Monitoring 136.6
19 B9-EU (Boiler #9) Steam produced 906,400 Mlb 0.065 lb/Mlb VEF from STs 29.5
20   Natural Gas 160.6 MM ft3 5.5 lb/MMft3 DEQ EF05 0.4
21             Boiler #9 Subtotal 29.9
23 Sulfite Pulp Dryer Sulfite Pulp 20,521 ADT 0.1 lb/ADT NCASI TB 681 1.0
26 KU-EU (Kerosene Cleaning) Kerosene used 1,041 Gallons 0.54 lb/gal DEQ Approved EF 0.3
28 TMP-EU (Chip Refining) Thermo Mechnical Pulp 110,953 ADT 0.28 lbC/ADT(c) NCASI TB 677 15.5
30 PM5-EU (Paper Machine #5) Paper produced 156,853 MDT 0.281 lb/MDT EF from STs 22.0
33 WWT-EU Wastewater treated 4,782 MM Gal 7.7 lb/MM Gal process model 18.4
34 (Wastewater Treatment)              
36 CHS-EU (Chip Cyclones) Chips Handled 782,000 ODT 0.00065 lb/ODT(a) NCASI, 1995 0.25
38 HFSP-EU (Hog Fuel Storage Pile) Hog Fuel Stored 67,900 ODT 0.05 lb/ODT NCASI, 1995 1.7
40 CSP-EU (Chip Storage Pile) Chips Stored 782,000 ODT 0.18 lb/ODT NCASI, 1995 70.4
42 MH-EU              
43 Chip Recvg & Dist Chips Processed 782,000 ODT 0.0002 lb/ODT NCASI, 1995 0.08
44 Chip Washing Chips Processed 782,000 ODT 0.0002 lb/ODT NCASI, 1995 0.08
45 HF Recvg & Dist Hog Fuel Processesd 67,900 ODT 0.0002 lb/ODT NCASI, 1995 0.01
46 Hammer Hog Bark Processed 175,000 ODT 0.05 lb/ODT NCASI, 1995 4.4
47             MH-EU Subtotal 4.5
49 Whole Log Chipper Mill (Note d) Roundwood chipped 31,351 ODT 0.05 lb/ODT NCASI, 1995 0.8
51 Agg. Insignificant             1.0
54             VOC TOTAL: 303
55             1980 PSD - Boiler #10(b) 189
57             Netting Basis = 492
58 Notes:              
59 (a) Composite emission factor based on the aggregate of the individual devices and the NCASI emission factor of 0.0002 lb/ODT.  
60                
61 (b) The 1980 PSD Permit issued by EPA allowed 569 tons as C per year of VOC emissions based on the source off setting that amount.              
62 189 tons were actually off set, thus the adjustment to baseline is limited to that amount.      
64 (c) Emission Factor converted, 0.31 lbC/ODT to 0.28 lbC/ADT              
66 (d) Name corrected from Sawmill to Whole Log Chipper Mill to clarify the actual operation.      

VOC

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: TRS
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 WWT-EU Wastewater 4,782.0 MMgal 12.1 lb/MMgal Engineering Estimate (CH2M Hill) 29
17 Wastewater Treatment and Handling         TRS TOTAL: 29
18                
19             Netting Basis = 29

TRS

  A B C D E F G H
1 FORM ED603
2 Baseline 1977 PSEL Emissions Data
3 And Netting Basis Determination
4 SP Newsprint Co. (Newberg, OR)
5 Permit Number: 36-6142
6                
7 Pollutant: Pb
8                
9   Throughput Emission Factor Emissions
10 Emissions Unit Parameter Annual Unit Rate Unit Reference ton/yr
12 B67-EU (Boilers #6 and #7) Residual Oil 279.93 Mgal 0.00151 lb/Mgal AP-42 (1.3-11) 0.0
13   Natural Gas 354.53 MMft3 0.0005 lb/MMft3 AP-42 0.0
15 Recovery Boiler #8 Residual Oil 1,255.212 Mgal 0.0008 lb/Mgal(a) AP-42 (1.3-11) 0.0
16   Sulfite Pulp 68,284 ADT 102 lb/10^6 ADT NCASI 3/2002 (b) 0.0
18 B9-EU (Boiler #9) Steam produced 906,400 Mlb 0.00216 lb/Mlb ST 00, 01 Avg 1.0
19   Natural Gas (Aux. Burners) 160.6 MMft3 0.0005 lb/MMft3 AP-42 0.0
23 Notes:           Pb TOTAL: 1.0
24 (a) EF = (0.00151 lb Pb/Mgal)(50% reduction for wet scrubber) = 0.0008          
25             Netting Basis = 1.0
26 (b) Emission factor converted from tons of Red Liquor Solids to ADT based on pulping yield.              

Pb