A B C D E F G H
1 FORM ED603              
2 Baseline Emission Data              
4 1. Facility name/site identifier           2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION           26-1851  
6             3. Pollutant  
7             TOTAL FLUORIDE  
8 4. Emissions data              
13       Emission factor        
14 a. Devices Tons Tons (lb/TAP)   Reference    
15 Processes Monthly Annual short long   Emissions  
16           tons/month tons/year
17 EU ID: 01/P01 - COKE DOCK 11,619 133,141          
18 EU ID: 02/P01 11,619 133,141          
19 EU ID: 03/P01 11,619 133,141          
20 EU ID: 04/P02 - GREEN MILL 11,619 133,141          
21 EU ID: 05/P02 11,619 133,141          
22 EU ID: 06/P02 11,619 133,141          
23 EU ID: 07/P03 - CARBON BAKES 11,619 133,141 0.05 0.05 1980,81 BASELINE DATA 0.3 3.3
24 EU ID: 08/P03 11,619 133,141 0.022 0.023 1995 EMISSION ESTIMATE - COLLECTION EFFICIENCY 0.13 1.53
25 EU ID: 09/P03 11,619 133,141          
26 EU ID: 10/P04 - RODDING ROOM 11,619 133,141          
27 EU ID: 11/P04 11,619 133,141          
28 EU ID: 12/P04 11,619 133,141          
29 EU ID: 13/P04 11,619 133,141          
30 EU ID: 14/P04 11,619 133,141          
31 EU ID: 15/P04 11,619 133,141          
32 EU ID: 16/P05 - POTLINING 11,619 133,141          
33 EU ID: 17/P05 11,619 133,141          
34 EU ID: 18/P05 11,619 133,141          
35 EU ID: 19/P05 11,619 133,141          
36 EU ID: 20/P06 - POTROOMS 11,619 133,141 1.81 1.26 1980,81 BASELINE DATA 10.5 83.9
37 EU ID: 21/P06 11,619 133,141 1.64 1.19 1980,81 BASELINE DATA 9.5 79.2
38 EU ID: 22/P07 - ORE SYSTEM 11,619 133,141          
39 EU ID: 23/P07 11,619 133,141          
40 EU ID: 24/P07 11,619 133,141          
41 EU ID: 25/P07 11,619 133,141          
42 EU ID: 26/P07 11,619 133,141          
43 EU ID: 27/P07 11,619 133,141          
44 EU ID: 28/P07 11,619 133,141          
45 EU ID: 29/P08 - CAST HOUSE 11,619 133,141          
46 EU ID: 30/P08 11,619 133,141          
47 EU ID: 31/P09 - NATURAL GAS 11,619 133,141          
48 EU ID: 32/P10 - BACKUP FUELS 11,619 133,141          
49 EU ID: 33/P10 11,619 133,141          
50 EU ID: 34/P11 - MISCELLENOUS 11,619 133,141          
51 EU ID: 35/P11 11,619 133,141          
53 Aggregate Insignificant             0.3
54 5. POLLUTANT TOTAL           20 168

Baseline F

  A B C D E F G H
1 FORM ED603              
2 Baseline Emission Data              
4 1. Facility name/site identifier           2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION           26-1851  
6             3. Pollutant  
7             CARBON MONOXIDE  
8 4. Emissions data              
13       Emission factor        
14 a. Devices Tons Tons (lb/TAP)   Reference    
15 Processes Monthly Annual short long   Emissions  
16           tons/month tons/year
17 EU ID: 01/P01 - COKE DOCK 11,619 133,141          
18 EU ID: 02/P01 11,619 133,141          
19 EU ID: 03/P01 11,619 133,141          
20 EU ID: 04/P02 - GREEN MILL 11,619 133,141          
21 EU ID: 05/P02 11,619 133,141          
22 EU ID: 06/P02 11,619 133,141          
23 EU ID: 07/P03 - CARBON BAKES 11,619 133,141 10.72 9.36 1981 PLANT CO SURVEY - MSA SAMPLE EQUIPMENT 62.3 623.1
24 EU ID: 08/P03 11,619 133,141 0.1 0.093 1981 PLANT CO SURVEY - MSA SAMPLE EQUIPMENT & COLLECTION EFF. 0.6 6.2
25 EU ID: 09/P03 11,619 133,141          
26 EU ID: 10/P04 - RODDING ROOM 11,619 133,141 0.55 0.48 1981 PLANT CO SURVEY - MSA SAMPLE EQUIPMENT 3.2 32.0
27 EU ID: 11/P04 11,619 133,141          
28 EU ID: 12/P04 11,619 133,141          
29 EU ID: 13/P04 11,619 133,141 0.06 0.05 1981 PLANT CO SURVEY - MSA SAMPLE EQUIPMENT 0.3 3.3
30 EU ID: 14/P04 11,619 133,141          
31 EU ID: 15/P04 11,619 133,141          
32 EU ID: 16/P05 - POTLINING 11,619 133,141          
33 EU ID: 17/P05 11,619 133,141          
34 EU ID: 18/P05 11,619 133,141          
35 EU ID: 19/P05 11,619 133,141          
36 EU ID: 20/P06 - POTROOMS 11,619 133,141 207.85 181.39 1981 PLANT CO SURVEY - MSA SAMPLE EQUIPMENT 1207.5 12075.2
37 EU ID: 21/P06 11,619 133,141 6.63 5.78 1981 PLANT CO SURVEY - MSA SAMPLE EQUIPMENT & COLLECTION EFF. 38.5 384.8
38 EU ID: 22/P07 - ORE SYSTEM 11,619 133,141          
39 EU ID: 23/P07 11,619 133,141          
40 EU ID: 24/P07 11,619 133,141          
41 EU ID: 25/P07 11,619 133,141          
42 EU ID: 26/P07 11,619 133,141          
43 EU ID: 27/P07 11,619 133,141          
44 EU ID: 28/P07 11,619 133,141          
45 EU ID: 29/P08 - CAST HOUSE 11,619 133,141          
46 EU ID: 30/P08 11,619 133,141          
47 EU ID: 31/P09 - NATURAL GAS 11,619 133,141 0.22 0.19 AP-42 (1) 1.3 12.6
48 EU ID: 32/P10 - BACKUP FUELS 11,619 133,141          
49 EU ID: 33/P10 11,619 133,141          
50 EU ID: 34/P11 - MISCELLENOUS 11,619 133,141          
51 EU ID: 35/P11 11,619 133,141          
53 Aggregate Insignificant             1
54 5. POLLUTANT TOTAL           1,314 13,138
56 (1) AP-42 N.G. CO 50% COMM. 50% IND 28LB/E06FT3 @ 9,500,000 THERMS/YEAR              

Baseline CO

  A B C D E F G H
1 FORM ED603              
2 Baseline Emission Data              
4 1. Facility name/site identifier           2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION           26-1851  
6             3. Pollutant  
7             OXIDES OF NITROGEN  
8 4. Emissions data              
13       Emission factor        
14 a. Devices Tons Tons (lb/TAP)   Reference    
15 Processes Monthly Annual short long   Emissions  
16           tons/month tons/year
17 EU ID: 01/P01 - COKE DOCK 11,619 133,141          
18 EU ID: 02/P01 11,619 133,141          
19 EU ID: 03/P01 11,619 133,141          
20 EU ID: 04/P02 - GREEN MILL 11,619 133,141          
21 EU ID: 05/P02 11,619 133,141          
22 EU ID: 06/P02 11,619 133,141          
23 EU ID: 07/P03 - CARBON BAKES 11,619 133,141          
24 EU ID: 08/P03 11,619 133,141          
25 EU ID: 09/P03 11,619 133,141          
26 EU ID: 10/P04 - RODDING ROOM 11,619 133,141          
27 EU ID: 11/P04 11,619 133,141          
28 EU ID: 12/P04 11,619 133,141          
29 EU ID: 13/P04 11,619 133,141          
30 EU ID: 14/P04 11,619 133,141          
31 EU ID: 15/P04 11,619 133,141          
32 EU ID: 16/P05 - POTLINING 11,619 133,141          
33 EU ID: 17/P05 11,619 133,141          
34 EU ID: 18/P05 11,619 133,141          
35 EU ID: 19/P05 11,619 133,141          
36 EU ID: 20/P06 - POTROOMS 11,619 133,141          
37 EU ID: 21/P06 11,619 133,141          
38 EU ID: 22/P07 - ORE SYSTEM 11,619 133,141          
39 EU ID: 23/P07 11,619 133,141          
40 EU ID: 24/P07 11,619 133,141          
41 EU ID: 25/P07 11,619 133,141          
42 EU ID: 26/P07 11,619 133,141          
43 EU ID: 27/P07 11,619 133,141          
44 EU ID: 28/P07 11,619 133,141          
45 EU ID: 29/P08 - CAST HOUSE 11,619 133,141          
46 EU ID: 30/P08 11,619 133,141          
47 EU ID: 31/P09 - NATURAL GAS 11,619 133,141 0.94 0.82 AP-42 (1) 5.5 54.6
48 EU ID: 32/P10 - BACKUP FUELS 11,619 133,141 0.24 0.02 AP-42 (2) 1.4 1.3
49 EU ID: 33/P10 11,619 133,141 0.34 0.03 AP-42 (3) 2.0 2.0
50 EU ID: 34/P11 - MISCELLENOUS 11,619 133,141          
51 EU ID: 35/P11 11,619 133,141          
53 Aggregate Insignificant             1
54 5. POLLUTANT TOTAL           9 59
56 (1) AP-42 N.G. NOx 50% COMM. 50% IND 120LBS/E06FT3 @ 9,500,000 THERMS/YEAR              
57 (2) AP-42 PROPANE NOx 14 LB/1000 GAL @ 200,000 GALLONS/YEAR              
58 (3) AP-42 DIESEL NOx 20 LB/1000 GAL @ 200,000 GALLONS/YEAR              

Baseline NOx

  A B C D E F G H
1 FORM ED603              
2 Baseline Emission Data              
4 1. Facility name/site identifier           2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION           26-1851  
6             3. Pollutant  
7             PM/PM10  
8 4. Emissions data              
13       Emission factor        
14 a. Devices Tons Tons (lb/TAP)   Reference    
15 Processes Monthly Annual short long   Emissions  
16             tons/month tons/year
17 EU ID: 01/P01 - COKE DOCK 11,619 133,141 0.007 0.006 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.04 0.4
18 EU ID: 02/P01 11,619 133,141 0.038 0.033 1995 EMISSION ESTIMATIONS - COLLECTION EFFICIENCY ESTIMATE 0.22 2.2
19 EU ID: 03/P01 11,619 133,141 0.009 0.008 AP-42 11.2.3 FUGITIVE EMISSIONS FROM MATERIAL HANDLING 0.05 0.5
20 EU ID: 04/P02 - GREEN MILL 11,619 133,141 0.028 0.024 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.16 1.6
21 EU ID: 05/P02 11,619 133,141 0.37 0.323 1995 EMISSION ESTIMATIONS - COLLECTION EFFICIENCY ESTIMATE 2.15 21.5
22 EU ID: 06/P02 11,619 133,141 0.01 0.009 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.06 0.6
23 EU ID: 07/P03 - CARBON BAKES 11,619 133,141 1.618 1.362 DEQ FACTOR - Charles Morgan Statistical Analysis: SOURCE TEST DATA 80,81 9.40 90.7
24 EU ID: 08/P03 11,619 133,141 0.167 0.146 AP-42 11.2.3 FUGITIVE EMISSIONS FROM MATERIAL HANDLING 0.97 9.7
25 EU ID: 09/P03 11,619 133,141 0.021 0.018 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.12 1.2
26 EU ID: 10/P04 - RODDING ROOM 11,619 133,141 0.028 0.024 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.16 1.6
27 EU ID: 11/P04 11,619 133,141 0.004 0.003 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.02 0.2
28 EU ID: 12/P04 11,619 133,141 0 0 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.00 0.0
29 EU ID: 13/P04 11,619 133,141 0.177 0.155 1995 EMISSION ESTIMATIONS - COLLECTION EFFICIENCY 1.03 10.3
30 EU ID: 14/P04 11,619 133,141 0.015 0.014 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.09 0.9
31 EU ID: 15/P04 11,619 133,141 0.003 0.003 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.02 0.2
32 EU ID: 16/P05 - POTLINING 11,619 133,141 0.002 0.002 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.01 0.1
33 EU ID: 17/P05 11,619 133,141 0.009 0.008 1995 EMISSION ESTIMATIONS - COLLECTION EFFICIENCY 0.05 0.5
34 EU ID: 18/P05 11,619 133,141          
35 EU ID: 19/P05 11,619 133,141 0.003 0.003 AP-42 11.2.3 FUGITIVE EMISSIONS FROM MATERIAL HANDLING 0.02 0.2
36 EU ID: 20/P06 - POTROOMS 11,619 133,141 1.033 0.943 DEQ FACTOR - Charles Morgan Statistical Analysis: SOURCE TEST DATA 80,81 6.00 62.8
37 EU ID: 21/P06 11,619 133,141 12.497 10.686 DEQ FACTOR - Charles Morgan Statistical Analysis: SOURCE TEST DATA 1980,81 72.60 711.4
38 EU ID: 22/P07 - ORE SYSTEM 11,619 133,141 0.028 0.024 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.16 1.6
39 EU ID: 23/P07 11,619 133,141 0.062 0.054 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.36 3.6
40 EU ID: 24/P07 11,619 133,141 0.011 0.009 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.06 0.6
41 EU ID: 25/P07 11,619 133,141 0.064 0.056 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.37 3.7
42 EU ID: 26/P07 11,619 133,141 0.059 0.051 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.34 3.4
43 EU ID: 27/P07 11,619 133,141 5.0E-04 4.0E-04 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.003 0.03
44 EU ID: 28/P07 11,619 133,141 0.024 0.021 1995 EMISSION ESTIMATIONS - BAGHOUSE EFFICIENCY ESTIMATE 0.14 1.4
45 EU ID: 29/P08 - CAST HOUSE 11,619 133,141 0.033 0.029 SOURCE TEST DATA 1993,1994 0.19 1.9
46 EU ID: 30/P08 11,619 133,141 0.086 0.075 1995 EMISSION ESTIMATIONS - COLLECTION EFFICIENCY 0.50 5.0
47 EU ID: 31/P09 - NATURAL GAS 11,619 133,141 0.102 0.089 AP-42 N. G. PM 50% COMM, 50% IND 13lb/E06 ft3 @ 9,500,000 THERMS/YR 0.59 5.9
48 EU ID: 32/P10 - BACKUP FUELS 11,619 133,141 0.007 0.001 AP-42 PROPANE PM 0.4 lb/1000 gal @ 200,000 GALLONS/YEAR 0.04 0.1
49 EU ID: 33/P10 11,619 133,141 0.034 0.003 AP-42 #2 DIESEL PM 2 lb/1000 gal @200,000 GALLONS/YEAR 0.20 0.2
50 EU ID: 34/P11 - MISCELLENOUS 11,619 133,141 0.014 0.012 AP-42 11.2.1 FUGITIVE EMISSIONS FROM UNPAVED ROADS 0.08 0.8
51 EU ID: 35/P11 11,619 133,141 0.022 0.02 AP-42 11.2.3 FUGITIVE EMISSIONS FROM MATERIAL HANDLING 0.13 1.3
53 Aggregate Insignificant             1
54 5. POLLUTANT TOTAL           96 947

Baseline PM

  A B C D E F G H
1 FORM ED603              
2 Baseline Emission Data              
4 1. Facility name/site identifier           2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION           26-1851  
6             3. Pollutant  
7             SULFUR DIOXIDE  
8 4. Emissions data              
13       Emission factor        
14 a. Devices Tons Tons (lb/TAP)   Reference    
15 Processes Monthly Annual short long   Emissions  
16           tons/month tons/year
17 EU ID: 01/P01 - COKE DOCK 11,619 133,141          
18 EU ID: 02/P01 11,619 133,141          
19 EU ID: 03/P01 11,619 133,141          
20 EU ID: 04/P02 - GREEN MILL 11,619 133,141          
21 EU ID: 05/P02 11,619 133,141          
22 EU ID: 06/P02 11,619 133,141          
23 EU ID: 07/P03 - CARBON BAKES 11,619 133,141 0.21 0.21 1995 ESTIMATE- SOURCE TEST DATA 1991 1.2 14.0
24 EU ID: 08/P03 11,619 133,141 0.19 0.2 1995 ESTIMATE- SOURCE TEST DATA 1991 & COLLECTION EFF. ESTIMATE 1.1 13.3
25 EU ID: 09/P03 11,619 133,141          
26 EU ID: 10/P04 - RODDING ROOM 11,619 133,141          
27 EU ID: 11/P04 11,619 133,141          
28 EU ID: 12/P04 11,619 133,141          
29 EU ID: 13/P04 11,619 133,141          
30 EU ID: 14/P04 11,619 133,141          
31 EU ID: 15/P04 11,619 133,141          
32 EU ID: 16/P05 - POTLINING 11,619 133,141          
33 EU ID: 17/P05 11,619 133,141          
34 EU ID: 18/P05 11,619 133,141          
35 EU ID: 19/P05 11,619 133,141          
36 EU ID: 20/P06 - POTROOMS 11,619 133,141 41.66 41.64 1978 SOURCE TEST DATA 242.0 2772.0
37 EU ID: 21/P06 11,619 133,141 1.38 1.44 1978 SOURCE TEST DATA 8.0 95.9
38 EU ID: 22/P07 - ORE SYSTEM 11,619 133,141          
39 EU ID: 23/P07 11,619 133,141          
40 EU ID: 24/P07 11,619 133,141          
41 EU ID: 25/P07 11,619 133,141          
42 EU ID: 26/P07 11,619 133,141          
43 EU ID: 27/P07 11,619 133,141          
44 EU ID: 28/P07 11,619 133,141          
45 EU ID: 29/P08 - CAST HOUSE 11,619 133,141          
46 EU ID: 30/P08 11,619 133,141          
47 EU ID: 31/P09 - NATURAL GAS 11,619 133,141          
48 EU ID: 32/P10 - BACKUP FUELS 11,619 133,141          
49 EU ID: 33/P10 11,619 133,141          
50 EU ID: 34/P11 - MISCELLENOUS 11,619 133,141          
51 EU ID: 35/P11 11,619 133,141          
53 Aggregate Insignificant             1
54 5. POLLUTANT TOTAL           252 2896

Baseline SO2

  A B C D E F G H
1 FORM ED603              
2 Baseline Emission Data              
4 1. Facility name/site identifier           2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION           26-1851  
6             3. Pollutant  
7             VOC  
8 4. Emissions data              
13       Emission factor        
14 a. Devices Tons Tons (lb/TAP)   Reference    
15 Processes Monthly Annual short long   Emissions  
16           tons/month tons/year
17 EU ID: 01/P01 - COKE DOCK 11,619 133,141          
18 EU ID: 02/P01 11,619 133,141          
19 EU ID: 03/P01 11,619 133,141          
20 EU ID: 04/P02 - GREEN MILL 11,619 133,141          
21 EU ID: 05/P02 11,619 133,141          
22 EU ID: 06/P02 11,619 133,141          
23 EU ID: 07/P03 - CARBON BAKES 11,619 133,141 1.157 1.157 DEQ ESTIMATE - 11/14/1979 6.7 77.0
24 EU ID: 08/P03 11,619 133,141          
25 EU ID: 09/P03 11,619 133,141          
26 EU ID: 10/P04 - RODDING ROOM 11,619 133,141          
27 EU ID: 11/P04 11,619 133,141          
28 EU ID: 12/P04 11,619 133,141          
29 EU ID: 13/P04 11,619 133,141          
30 EU ID: 14/P04 11,619 133,141          
31 EU ID: 15/P04 11,619 133,141          
32 EU ID: 16/P05 - POTLINING 11,619 133,141          
33 EU ID: 17/P05 11,619 133,141          
34 EU ID: 18/P05 11,619 133,141          
35 EU ID: 19/P05 11,619 133,141          
36 EU ID: 20/P06 - POTROOMS 11,619 133,141          
37 EU ID: 21/P06 11,619 133,141          
38 EU ID: 22/P07 - ORE SYSTEM 11,619 133,141          
39 EU ID: 23/P07 11,619 133,141          
40 EU ID: 24/P07 11,619 133,141          
41 EU ID: 25/P07 11,619 133,141          
42 EU ID: 26/P07 11,619 133,141          
43 EU ID: 27/P07 11,619 133,141          
44 EU ID: 28/P07 11,619 133,141          
45 EU ID: 29/P08 - CAST HOUSE 11,619 133,141          
46 EU ID: 30/P08 11,619 133,141          
47 EU ID: 31/P09 - NATURAL GAS 11,619 133,141 0.03 0.02 AP-42 (1) 0.2 1.3
48 EU ID: 32/P10 - BACKUP FUELS 11,619 133,141          
49 EU ID: 33/P10 11,619 133,141          
50 EU ID: 34/P11 - MISCELLENOUS 11,619 133,141          
51 EU ID: 35/P11 11,619 133,141          
53 Aggregate Insignificant             1
54 5. POLLUTANT TOTAL           7 79
56 (1) AP-42 N.G. VOC 50% COMM. 50% IND 3.3LBS/E06FT3 @ 9,500,000 THERMS/YR              

Baseline VOC

  A B C D E F G H I
1 FORM ED605                
2 Requested PSEL Emissions Data                
4 1. Facility name/site identifier             2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION             26-1851  
6 3. Operating scenario             4. Pollutant  
7 1             TOTAL FLUORIDE  
8 5. Emissions data:                
10         Emission factor        
11 a. Emissions unit/   Tons Tons (lb/TAP)   Reference    
12 devices IDs SCC Monthly Annual short long   Emissions  
13             tons/month tons/year
14 EU ID: 01/P01 - COKE DOCK 03-03-001-04 12,200 143,500          
15 EU ID: 02/P01 03-03-001-04 12,200 143,500          
16 EU ID: 03/P01 03-03-001-04 12,200 143,500          
17 EU ID: 04/P02 - GREEN MILL 03-03-001-04 12,200 143,500          
18 EU ID: 05/P02 03-03-001-11 12,200 143,500          
19 EU ID: 06/P02 03-03-001-04 12,200 143,500          
20 EU ID: 07/P03 - CARBON BAKES 03-03-001-05 12,200 143,500 0.048 0.045 1991 ST 0.3 3.2
21 EU ID: 08/P03 03-03-001-11 12,200 143,500 0.021 0.021 99% COLLECTION EFFICIENCY (1) 0.1 1.5
22 EU ID: 09/P03 03-03-001-04 12,200 143,500          
23 EU ID: 10/P04 - RODDING ROOM 03-03-001-04 12,200 143,500          
24 EU ID: 11/P04 03-03-001-04 12,200 143,500          
25 EU ID: 12/P04 03-03-001-04 12,200 143,500          
26 EU ID: 13/P04 03-03-001-04 12,200 143,500          
27 EU ID: 14/P04 03-03-001-04 12,200 143,500          
28 EU ID: 15/P04 03-03-001-04 12,200 143,500          
29 EU ID: 16/P05 - POTLINING 03-03-001-04 12,200 143,500          
30 EU ID: 17/P05 03-03-001-11 12,200 143,500          
31 EU ID: 18/P05 03-03-001-11 12,200 143,500          
32 EU ID: 19/P05 03-03-001-04 12,200 143,500          
33 EU ID: 20/P06 - POTROOMS 03-03-001-01 12,200 143,500 1.803 1.168 Regulatory Limit (2) 11.0 83.8
34 EU ID: 21/P06 03-03-001-07 12,200 143,500 1.633 1.148 Regulatory Limit (3) 10.0 82.4
35 EU ID: 22/P07 - ORE SYSTEM 03-03-001-04 12,200 143,500          
36 EU ID: 23/P07 03-03-001-04 12,200 143,500          
37 EU ID: 24/P07 03-03-001-04 12,200 143,500          
38 EU ID: 25/P07 03-03-001-04 12,200 143,500          
39 EU ID: 26/P07 03-03-001-04 12,200 143,500          
40 EU ID: 27/P07 03-03-001-04 12,200 143,500          
41 EU ID: 28/P07 03-03-001-04 12,200 143,500          
42 EU ID: 29/P08 - CAST HOUSE 03-03-001-06 12,200 143,500          
43 EU ID: 30/P08 03-03-001-06 12,200 143,500          
44 EU ID: 31/P09 - NATURAL GAS 01-01-006-02 12,200 143,500          
45 EU ID: 32/P10 - BACKUP FUELS 01-01-006-02 12,200 143,500          
46 EU ID: 33/P10 01-01-005-01 12,200 143,500          
47 EU ID: 34/P11 - MISCELLENOUS 03-03-001-11 12,200 143,500          
48 EU ID: 35/P11 03-03-001-11 12,200 143,500          
50 Aggregate Insignificant               0.3
51     6. POLLUTANT TOTAL         21 171
53 (1) Assume screening 99% collection efficiency and inlet loading 153 tpy                
54 (2) Calculated by difference of other sources and regulatory limit (OAR 340-025-0265(3)(a)(A&B)) and proportioned according to 1991 ST data                
55 (3) Calculated by difference of other sources and regulatory limit (OAR 340-025-0265(3)(a)(A&B)) and proportioned according to 1991 ST data                

PSEL F

  B C D G
1 short term particulate limit (monthly), condition 20      
2 lb/ton      
3 Oct-99      
4 0.77 prim    
5 13.7 roof    
6 0.1 bake    
7 0.007 1 EU#s from 1st TV permit  
8 0.031 4    
9 0.01 6    
10 0.02 9    
11 0.026 10    
12 0.003 11   3.26
13 0.000164 12    
14 0.015 14    
15 0.003 15    
16 0.002 16    
17 0.002 19    
18 0.026 22    
19 0.059 23    
20 0.01 24    
21 0.061 25    
22 0.056 26    
23 0.0005 27    
24 0.023 28    
25 0.031 29    
26 0.097 31    
27 0.007 32    
28 0.033 33    
29 15.09 total    

Sheet1

  A B C D E F G H I
1 FORM ED605                
2 Requested PSEL Emissions Data                
4 1. Facility name/site identifier             2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION             26-1851  
6 3. Operating scenario             4. Pollutant  
7 1             Carbon Monoxide  
8 5. Emissions data:                
10         Emission factor        
11 a. Emissions unit/   Tons Tons (lb/TAP)   Reference    
12 devices IDs SCC Monthly Annual short long   Emissions  
13             tons/month tons/year
14 EU ID: 01/P01 - COKE DOCK 03-03-001-04 12,200 143,500          
15 EU ID: 02/P01 03-03-001-04 12,200 143,500          
16 EU ID: 03/P01 03-03-001-04 12,200 143,500          
17 EU ID: 04/P02 - GREEN MILL 03-03-001-04 12,200 143,500          
18 EU ID: 05/P02 03-03-001-11 12,200 143,500          
19 EU ID: 06/P02 03-03-001-04 12,200 143,500          
20 EU ID: 07/P03 - CARBON BAKES 03-03-001-05 12,200 143,500 10.213 8.683 1981 CO SURVEY (1) 62.3 623.0
21 EU ID: 08/P03 03-03-001-11 12,200 143,500 0.102 0.086 1981 CO SURVEY (2) 0.6 6.2
22 EU ID: 09/P03 03-03-001-04 12,200 143,500          
23 EU ID: 10/P04 - RODDING ROOM 03-03-001-04 12,200 143,500 0.525 0.446 1981 CO SURVEY (3) 3.2 32.0
24 EU ID: 11/P04 03-03-001-04 12,200 143,500          
25 EU ID: 12/P04 03-03-001-04 12,200 143,500          
26 EU ID: 13/P04 03-03-001-04 12,200 143,500 0.053 0.045 1981 CO SURVEY (4) 0.3 3.2
27 EU ID: 14/P04 03-03-001-04 12,200 143,500          
28 EU ID: 15/P04 03-03-001-04 12,200 143,500          
29 EU ID: 16/P05 - POTLINING 03-03-001-04 12,200 143,500          
30 EU ID: 17/P05 03-03-001-11 12,200 143,500          
31 EU ID: 18/P05 03-03-001-11 12,200 143,500          
32 EU ID: 19/P05 03-03-001-04 12,200 143,500          
33 EU ID: 20/P06 - POTROOMS 03-03-001-01 12,200 143,500 197.951 168.293 1981 CO SURVEY (5) 1207.5 12075.0
34 EU ID: 21/P06 03-03-001-07 12,200 143,500 6.311 5.366 1981 CO SURVEY (6) 38.5 385.0
35 EU ID: 22/P07 - ORE SYSTEM 03-03-001-04 12,200 143,500          
36 EU ID: 23/P07 03-03-001-04 12,200 143,500          
37 EU ID: 24/P07 03-03-001-04 12,200 143,500          
38 EU ID: 25/P07 03-03-001-04 12,200 143,500          
39 EU ID: 26/P07 03-03-001-04 12,200 143,500          
40 EU ID: 27/P07 03-03-001-04 12,200 143,500          
41 EU ID: 28/P07 03-03-001-04 12,200 143,500          
42 EU ID: 29/P08 - CAST HOUSE 03-03-001-06 12,200 143,500          
43 EU ID: 30/P08 03-03-001-06 12,200 143,500          
44 EU ID: 31/P09 - NATURAL GAS 01-01-006-02 12,200 143,500 0.208 0.177 AP-42 1.3-2 (7) 1.3 12.7
45 EU ID: 32/P10 - BACKUP FUELS 01-01-006-02 12,200 143,500          
46 EU ID: 33/P10 01-01-005-01 12,200 143,500          
47 EU ID: 34/P11 - MISCELLENOUS 03-03-001-11 12,200 143,500          
48 EU ID: 35/P11 03-03-001-11 12,200 143,500          
50 Aggregate Insignificant               1
51     6. POLLUTANT TOTAL         1,314 13,138
53 (1) 1981 plant survey using MSA equipment: 300 ppm, 110,000 cfm, 8760 hours/year                
54 (2) Assume 99% collection efficiency of carbon bake emissions, 1% fugitive emissions                
55 (3) 1981 plant survey using MSA equipment: 155 ppm, 11,000 cfm, 8760 hours/year                
56 (4) Assume 90% collection efficiency of rodding room emissions, 10% fugitive emissions                
57 (5) 1981 plant survey using MSA equipment: 400 ppm, 1,350,000 cfm, 8760 hours/year, plus 20% safety margin                
58 (6) Assume 96.2% collection efficiency of potroom emissions based on source test data, 3.8% fugitive emissions                
59 (7) Used combination AP-42 emission factor for NG combustion, 50% commercial, 50% industrial = 28 lb/E06 ft3 @9,500,000 FT3/YR                

PSEL CO

  A B C D E F G H I
1 FORM ED605                
2 Requested PSEL Emissions Data                
4 1. Facility name/site identifier             2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION             26-1851  
6 3. Operating scenario             4. Pollutant  
7 1             NOX  
8 5. Emissions data:                
10         Emission factor        
11 a. Emissions unit/   Tons Tons (lb/TAP)   Reference    
12 devices IDs SCC Monthly Annual short long   Emissions  
13             tons/month tons/year
14 EU ID: 01/P01 - COKE DOCK 03-03-001-04 12,200 143,500          
15 EU ID: 02/P01 03-03-001-04 12,200 143,500          
16 EU ID: 03/P01 03-03-001-04 12,200 143,500          
17 EU ID: 04/P02 - GREEN MILL 03-03-001-04 12,200 143,500          
18 EU ID: 05/P02 03-03-001-11 12,200 143,500          
19 EU ID: 06/P02 03-03-001-04 12,200 143,500          
20 EU ID: 07/P03 - CARBON BAKES 03-03-001-05 12,200 143,500          
21 EU ID: 08/P03 03-03-001-11 12,200 143,500          
22 EU ID: 09/P03 03-03-001-04 12,200 143,500          
23 EU ID: 10/P04 - RODDING ROOM 03-03-001-04 12,200 143,500          
24 EU ID: 11/P04 03-03-001-04 12,200 143,500          
25 EU ID: 12/P04 03-03-001-04 12,200 143,500          
26 EU ID: 13/P04 03-03-001-04 12,200 143,500          
27 EU ID: 14/P04 03-03-001-04 12,200 143,500          
28 EU ID: 15/P04 03-03-001-04 12,200 143,500          
29 EU ID: 16/P05 - POTLINING 03-03-001-04 12,200 143,500          
30 EU ID: 17/P05 03-03-001-11 12,200 143,500          
31 EU ID: 18/P05 03-03-001-11 12,200 143,500          
32 EU ID: 19/P05 03-03-001-04 12,200 143,500          
33 EU ID: 20/P06 - POTROOMS 03-03-001-01 12,200 143,500          
34 EU ID: 21/P06 03-03-001-07 12,200 143,500          
35 EU ID: 22/P07 - ORE SYSTEM 03-03-001-04 12,200 143,500          
36 EU ID: 23/P07 03-03-001-04 12,200 143,500          
37 EU ID: 24/P07 03-03-001-04 12,200 143,500          
38 EU ID: 25/P07 03-03-001-04 12,200 143,500          
39 EU ID: 26/P07 03-03-001-04 12,200 143,500          
40 EU ID: 27/P07 03-03-001-04 12,200 143,500          
41 EU ID: 28/P07 03-03-001-04 12,200 143,500          
42 EU ID: 29/P08 - CAST HOUSE 03-03-001-06 12,200 143,500          
43 EU ID: 30/P08 03-03-001-06 12,200 143,500          
44 EU ID: 31/P09 - NATURAL GAS 01-01-006-02 12,200 143,500 0.895 0.761 AP-42 1.4-1-3 (1) 5.5 54.6
45 EU ID: 32/P10 - BACKUP FUELS 01-01-006-02 12,200 143,500 0.23 0.02 AP-42 1.5-1 (2) 1.4 1.4
46 EU ID: 33/P10 01-01-005-01 12,200 143,500 0.328 0.028 AP-42 1.3-2 (3) 2.0 2.0
47 EU ID: 34/P11 - MISCELLENOUS 03-03-001-11 12,200 143,500          
48 EU ID: 35/P11 03-03-001-11 12,200 143,500          
50 Aggregate Insignificant               1
51     6. POLLUTANT TOTAL         9 59
53 (1) Used combination AP-42 emission factor for NG combustion, 50% Commercial, 50% Industrial = 120 lbs/E06 ft3 @ 9,500,000 THERMS/YR                
54 (2) Used AP-42 emission factor for propane = 14 lb/1000 gal @ 200,000 GAL/YR                
55 (3) Used AP-42 emission factor for #2 DIESEL = 20 lb/1000 gal @ 200,000 GAL/YR                

PSEL NOx

  A B C D E F G H I
1 FORM ED605                
2 Requested PSEL Emissions Data                
4 1. Facility name/site identifier             2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION             26-1851  
6 3. Operating scenario             4. Pollutant  
7 1             PM/PM10  
8 5. Emissions data:                
9         Emission factor        
10 a. Emissions unit/   Tons Tons (lb/TAP)   Reference    
11 devices IDs SCC Monthly Annual short long   Emissions  
12             tons/month tons/year
13 EU ID: 01/P01 - COKE DOCK 03-03-001-04 12,200 143,500 0.007 0.006 98% EFF, 22.5 tpy inlet loading (1) 0.04 0.4
14 EU ID: 02/P01 03-03-001-04 12,200 143,500 0.036 0.031 90% COLLECTION EFF, 22.5 tpy inlet loading (1) 0.2 2.2
15 EU ID: 03/P01 03-03-001-04 12,200 143,500 0.008 0.007 AP-42 11.2.3, MATERIAL HANDLING (2) 0.05 0.5
16 EU ID: 04/P02 - GREEN MILL 03-03-001-04 12,200 143,500 0.031 0.026 99.5% EFF, 371 tpy collected (includes batch car) 0.2 1.9
17 EU ID: 05/P02 03-03-001-11 12,200 143,500 0.28 0.238 97.5% COLLECTION EFF (3) 1.7 17.1
18 EU ID: 06/P02 03-03-001-04 12,200 143,500 0.01 0.008 98% EFF, 27.5 tpy inlet loading (1) 0.1 0.6
19 EU ID: 07/P03 - CARBON BAKES 03-03-001-05 12,200 143,500 1.53 1.3 DEQ EF - Charles Morgan Statistical Analysis: ST 1980,81 (4) 9.3 93.3
20 EU ID: 08/P03 03-03-001-11 12,200 143,500 0.159 0.135 AP-42 11.2.3, MATL HANDLING, 99% COLLECTION EFF (5) 1.0 9.7
21 EU ID: 09/P03 03-03-001-04 12,200 143,500 0.02 0.017 99% EFF, 124 tpy inlet loading (1) 0.1 1.2
22 EU ID: 10/P04 - RODDING ROOM 03-03-001-04 12,200 143,500 0.026 0.022 98% EFF, 78 tpy inlet loading (1) 0.2 1.6
23 EU ID: 11/P04 03-03-001-04 12,200 143,500 0.003 0.003 98% EFF, 10 tpy inlet loading (1) 0.02 0.2
24 EU ID: 12/P04 03-03-001-04 12,200 143,500 1.64E-04 1.39E-04 98% EFF, 0.4 tpy inlet loading 0.001 0.01
25 EU ID: 13/P04 03-03-001-04 12,200 143,500 0.169 0.144 COLLECTION EFFICIENCY (6) 1.0 10.3
26 EU ID: 14/P04 03-03-001-04 12,200 143,500 0.015 0.013 99% EFF, 86 tpy inlet loading 0.1 0.9
27 EU ID: 15/P04 03-03-001-04 12,200 143,500 0.003 0.003 99% EFF, 15 tpy inlet loading 0.02 0.2
28 EU ID: 16/P05 - POTLINING 03-03-001-04 12,200 143,500 0.002 0.001 98% EFF, 5 tpy inlet loading 0.01 0.1
29 EU ID: 17/P05 03-03-001-11 12,200 143,500 0.008 0.007 90% COLLECTION EFF, 5 tpy inlet loading 0.05 0.5
30 EU ID: 18/P05 03-03-001-11 12,200 143,500     Included with EU21 (7)    
31 EU ID: 19/P05 03-03-001-04 12,200 143,500 0.002 0.001 BAGHOUSE EFFICIENCY (8) 0.01 0.1
32 EU ID: 20/P06 - POTROOMS 03-03-001-01 12,200 143,500 1.04 0.9 DEQ EF - Charles Morgan Statistical Analysis: ST 1980,81 (4) 6.3 64.6
33 EU ID: 21/P06 03-03-001-07 12,200 143,500 11.66 10.06 DEQ EF - Charles Morgan Statistical Analysis: ST 1980,81 (4) 71.1 721.8
34 EU ID: 22/P07 - ORE SYSTEM 03-03-001-04 12,200 143,500 0.026 0.022 0.0011 gr/dscf; 40,000 ft3/min, 8760 hours/year 0.2 1.6
35 EU ID: 23/P07 03-03-001-04 12,200 143,500 0.059 0.05 0.02 gr/dscf; 4,000 ft3/min, 14.25 hours/day x 2 baghouses 0.4 3.6
36 EU ID: 24/P07 03-03-001-04 12,200 143,500 0.01 0.009 0.02 gr/dscf; 4,700 ft3/min, 6 hours/day 0.1 0.6
37 EU ID: 25/P07 03-03-001-04 12,200 143,500 0.061 0.052 0.02 gr/dscf; 2,470 ft3/min, 24 hours/day x 2 baghouses 0.4 3.7
38 EU ID: 26/P07 03-03-001-04 12,200 143,500 0.056 0.047 0.02 gr/dscf; 25,000 ft3/min, 6 hours/day; 261 days/year x2 baghouses 0.3 3.4
39 EU ID: 27/P07 03-03-001-04 12,200 143,500 5.0E-04 4.0E-04 0.02 gr/dscf; 2,400 ft3/min, 6 hours/day; 261 days/year 0.003 0.03
40 EU ID: 28/P07 03-03-001-04 12,200 143,500 0.023 0.02 0.02 gr/dscf; 7,700 ft3/min, 8 hours/day; 261 days/year 0.1 1.4
41 EU ID: 29/P08 - CAST HOUSE 03-03-001-06 12,200 143,500 0.031 0.026 ST 93-94 0.2 1.9
42 EU ID: 30/P08 03-03-001-06 12,200 143,500 0.082 0.07 80% COLLECTION EFF, 25 tpy inlet loading 0.5 5.0
43 EU ID: 31/P09 - NATURAL GAS 01-01-006-02 12,200 143,500 0.097 0.082 AP-42 1.4.1-3 (10) 0.6 5.9
44 EU ID: 32/P10 - BACKUP FUELS 01-01-006-02 12,200 143,500 0.007 0.001 AP-42 1.5-1 (11) 0.0 0.1
45 EU ID: 33/P10 01-01-005-01 12,200 143,500 0.033 0.003 AP-42 1.3-2 (12) 0.2 0.2
46 EU ID: 34/P11 - MISCELLENOUS 03-03-001-11 12,200 143,500          
47 EU ID: 35/P11 03-03-001-11 12,200 143,500 0.005 0.004 AP-42 11.2.3 MATERIAL HANDLING (13) (14) 0.03 0.3
49 Aggregate Insignificant               1
50     6. POLLUTANT TOTAL         95 956
52 (1) Inlet loading based on operational time and material collected                
53 (2) Coke: 5% silt 0.1-0.3% moisture, 4-10' drop height, 0.1 mph; Pitch: 0.5% silt, 0.05-0.1% moisture, 4-10' drop height, 0.1 mph                
54 (3) Assume 97.5% collection efficiency of greenmill emissions, 2.5% fugitive emissions (683 tpy inlet loading)                
55 (4) Detailed information on DEQ EF from the Charles Morgan statistical analysis could not be found.                
56 (5) 1% fugitive emissions not collected by baghouse for bakes (815 tpy inlet loading) and carbon cleaners (124 tpy inlet loading) ,    
57 pit packing operations: 1.2% silt content, 0.1% moisture, 2-5' drop height, 1 mph                
58 (6) 90% coll eff furnace baghouse (78 tpy inlet loading), 99% coll eff tumble mill baghouse (86 tpy inlet loading),                
59 80% coll eff graphite coating baghouse (<0.1 tpy), 90% coll eff stub buffer baghouse (10.4 tpy inlet loading),                
60 99% coll eff rod blast baghouse (15 tpy inlet loading), 0.4 tpy emissions from aluminum spray station estimated                
61 from aluminum spray station estimated from IH sampling and ventillation volumes                
62 (7) EU18 was createad for estimation of POM emissions only.                
63 (8) Used vendor outlet loading specification, 0.002 gr/ft3 x 12,000 ft3/min x 1040 hours/year                
64 (10) Used AP-42 composite EF for NG combustion: 50% commercial, 50% industrial = 9.1lb/E08 ft3 @ 9,500,000 THERMS/YEAR                
65 (11) Used AP-42 EF for PROPANE 0.4 lb/1000 gal @ 200,000 GAL/YR                
66 (11) For EU32 & EU33, it is assumed that all backup fuel is burned in a single month.                
67 (12) Used AP-42 emissions factor for #2 DIESEL 2 lb/1000 gal @200,000 GAL/YR                
68 (13) Dross: 5.6% silt, 0.1%-0.2% moisture, 2' drop height, 1.5 mph inside; 7.9 mph outside, 12 transfers/day                
69 Spent Charcoal: 0.1% silt, 0.1%-0.2% moisture, 2' drop height, 7.9 mph, 3 transfers/day                
70 (14) Negligible emissions from wind erosion because of enclosure around dross pile and large particle size for spent charcoal                

PSEL PM

  A B C D E F G H I
1 FORM ED605                
2 Requested PSEL Emissions Data                
4 1. Facility name/site identifier             2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION             26-1851  
6 3. Operating scenario             4. Pollutant  
7 1             Sulfur Dioxide  
8 5. Emissions data:                
10         Emission factor        
11 a. Emissions unit/   Tons Tons (lb/TAP)   Reference    
12 devices IDs SCC Monthly Annual short long   Emissions  
13             tons/month tons/year
14 EU ID: 01/P01 - COKE DOCK 03-03-001-04 12,200 143,500          
15 EU ID: 02/P01 03-03-001-04 12,200 143,500          
16 EU ID: 03/P01 03-03-001-04 12,200 143,500          
17 EU ID: 04/P02 - GREEN MILL 03-03-001-04 12,200 143,500          
18 EU ID: 05/P02 03-03-001-11 12,200 143,500          
19 EU ID: 06/P02 03-03-001-04 12,200 143,500          
20 EU ID: 07/P03 - CARBON BAKES 03-03-001-05 12,200 143,500 0.191 0.195 SOURCE TEST DATA 1991 1.2 14.0
21 EU ID: 08/P03 03-03-001-11 12,200 143,500 0.178 0.181 ST 1991 & 99% COLLECTION EFF 1.1 13.0
22 EU ID: 09/P03 03-03-001-04 12,200 143,500          
23 EU ID: 10/P04 - RODDING ROOM 03-03-001-04 12,200 143,500          
24 EU ID: 11/P04 03-03-001-04 12,200 143,500          
25 EU ID: 12/P04 03-03-001-04 12,200 143,500          
26 EU ID: 13/P04 03-03-001-04 12,200 143,500          
27 EU ID: 14/P04 03-03-001-04 12,200 143,500          
28 EU ID: 15/P04 03-03-001-04 12,200 143,500          
29 EU ID: 16/P05 - POTLINING 03-03-001-04 12,200 143,500          
30 EU ID: 17/P05 03-03-001-11 12,200 143,500          
31 EU ID: 18/P05 03-03-001-11 12,200 143,500          
32 EU ID: 19/P05 03-03-001-04 12,200 143,500          
33 EU ID: 20/P06 - POTROOMS 03-03-001-01 12,200 143,500 61.311 62.551 DEQ EF - 1979 SMITH-SINGER MODELING STUDY (1) 374.0 4488.0
34 EU ID: 21/P06 03-03-001-07 12,200 143,500 2.419 2.468 DEQ EF - 1979 SMITH-SINGER MODELING STUDY (2) 14.8 177.1
35 EU ID: 22/P07 - ORE SYSTEM 03-03-001-04 12,200 143,500          
36 EU ID: 23/P07 03-03-001-04 12,200 143,500          
37 EU ID: 24/P07 03-03-001-04 12,200 143,500          
38 EU ID: 25/P07 03-03-001-04 12,200 143,500          
39 EU ID: 26/P07 03-03-001-04 12,200 143,500          
40 EU ID: 27/P07 03-03-001-04 12,200 143,500          
41 EU ID: 28/P07 03-03-001-04 12,200 143,500          
42 EU ID: 29/P08 - CAST HOUSE 03-03-001-06 12,200 143,500          
43 EU ID: 30/P08 03-03-001-06 12,200 143,500          
44 EU ID: 31/P09 - NATURAL GAS 01-01-006-02 12,200 143,500          
45 EU ID: 32/P10 - BACKUP FUELS 01-01-006-02 12,200 143,500          
46 EU ID: 33/P10 01-01-005-01 12,200 143,500 1.23 0.105 AP-42 #2 DIESEL 150 lb/1000 gal, 200,000 GAL/YR 7.5 7.5
47 EU ID: 34/P11 - MISCELLENOUS 03-03-001-11 12,200 143,500          
48 EU ID: 35/P11 03-03-001-11 12,200 143,500          
50 Aggregate Insignificant               1
51     6. POLLUTANT TOTAL         399 4701
54 (1) Calculated by difference of other sources and PSEL established by modeling review and proportioned according to 1991 ST data (96.2% collected)                
55 (2) Calculated by difference of other sources and PSEL established by modeling review and proportioned according to 1991 ST data (3.8% fugitives)                

PSEL SO2

  A B C D E F G H I
1 FORM ED605                
2 Requested PSEL Emissions Data                
4 1. Facility name/site identifier             2. Permit number  
5 REYNOLDS METALS/TROUTDALE REDUCTION             26-1851  
6 3. Operating scenario             4. Pollutant  
7 1             VOC  
8 5. Emissions data:                
10         Emission factor        
11 a. Emissions unit/   Tons Tons (lb/TAP)   Reference    
12 devices IDs SCC Monthly Annual short long   Emissions  
13             tons/month tons/year
14 EU ID: 01/P01 - COKE DOCK 03-03-001-04 12,200 143,500          
15 EU ID: 02/P01 03-03-001-04 12,200 143,500          
16 EU ID: 03/P01 03-03-001-04 12,200 143,500          
17 EU ID: 04/P02 - GREEN MILL 03-03-001-04 12,200 143,500          
18 EU ID: 05/P02 03-03-001-11 12,200 143,500 1.157 1.157 DEQ ESTIMATE (1) 7.1 83.0
19 EU ID: 06/P02 03-03-001-04 12,200 143,500          
20 EU ID: 07/P03 - CARBON BAKES 03-03-001-05 12,200 143,500          
21 EU ID: 08/P03 03-03-001-11 12,200 143,500          
22 EU ID: 09/P03 03-03-001-04 12,200 143,500          
23 EU ID: 10/P04 - RODDING ROOM 03-03-001-04 12,200 143,500          
24 EU ID: 11/P04 03-03-001-04 12,200 143,500          
25 EU ID: 12/P04 03-03-001-04 12,200 143,500          
26 EU ID: 13/P04 03-03-001-04 12,200 143,500          
27 EU ID: 14/P04 03-03-001-04 12,200 143,500          
28 EU ID: 15/P04 03-03-001-04 12,200 143,500          
29 EU ID: 16/P05 - POTLINING 03-03-001-04 12,200 143,500          
30 EU ID: 17/P05 03-03-001-11 12,200 143,500          
31 EU ID: 18/P05 03-03-001-11 12,200 143,500          
32 EU ID: 19/P05 03-03-001-04 12,200 143,500          
33 EU ID: 20/P06 - POTROOMS 03-03-001-01 12,200 143,500          
34 EU ID: 21/P06 03-03-001-07 12,200 143,500          
35 EU ID: 22/P07 - ORE SYSTEM 03-03-001-04 12,200 143,500          
36 EU ID: 23/P07 03-03-001-04 12,200 143,500          
37 EU ID: 24/P07 03-03-001-04 12,200 143,500          
38 EU ID: 25/P07 03-03-001-04 12,200 143,500          
39 EU ID: 26/P07 03-03-001-04 12,200 143,500          
40 EU ID: 27/P07 03-03-001-04 12,200 143,500          
41 EU ID: 28/P07 03-03-001-04 12,200 143,500          
42 EU ID: 29/P08 - CAST HOUSE 03-03-001-06 12,200 143,500          
43 EU ID: 30/P08 03-03-001-06 12,200 143,500          
44 EU ID: 31/P09 - NATURAL GAS 01-01-006-02 12,200 143,500 0.025 0.021 AP-42 1.4.1-3 (2) 0.2 1.5
45 EU ID: 32/P10 - BACKUP FUELS 01-01-006-02 12,200 143,500          
46 EU ID: 33/P10 01-01-005-01 12,200 143,500          
47 EU ID: 34/P11 - MISCELLENOUS 03-03-001-11 12,200 143,500          
48 EU ID: 35/P11 03-03-001-11 12,200 143,500          
50 Aggregate Insignificant               1
51     6. POLLUTANT TOTAL         7 86
53 (1) Assume dedusting agent on coke is volatilized in greenmill (0.11%), 75,000 tpy coke             473 lbs/day
54 (2) Used AP-42 composite emission factor for NG combustion: 50% Commercial, 50% Industrial = 3.3 lbs/E06 ft3 @ 9,500,000 THERMS/YR                

PSEL VOC

  D E F G
1 10/08/25      
3     (tpy)  
4   BASELINE PSEL INCREASES
5 F 168.26 171.21 2.95
6 CO 13,138 13,138 0
7 NOx 59 59 0
8 PM/PM10 947 956 8.6
9 SO2 2896 4701 1804
10 VOC 79 86 6
13     (tons/month)  
14   BASELINE PSEL  
15 F 20 21 1
16 CO 1,314 1,314 0
17 NOx 9 9 0
18 PM/PM10 96 95 -2
19 SO2 252 399 146
20 VOC 7 7 0

INCREASES

  A B C D E
1 FORM ED609        
2 Emissions Data for Hazardous Air Pollutants        
4 1. Facility name/site identifier       2. Permit number
5 REYNOLDS METALS/TROUTDALE REDUCTION       26-1851
6 3. Operating scenario       4. Pollutant
7 1       CARBONYL SULFIDE
8 5. Emissions data:        
10   ALUMINUM PRODUCTION      
11   (Tons) (LBS/TAP)    
12 a. Emissions unit/device ID's c. Annual rate EF e. Reference f. Emissions
13         (tons/year)
14 EU ID: 01/P01 - COKE DOCK 143,500      
15 EU ID: 02/P01 143,500      
16 EU ID: 03/P01 143,500      
17 EU ID: 04/P02 - GREEN MILL 143,500      
18 EU ID: 05/P02 143,500      
19 EU ID: 06/P02 143,500      
20 EU ID: 07/P03 - CARBON BAKES 143,500      
21 EU ID: 08/P03 143,500      
22 EU ID: 09/P03 143,500      
23 EU ID: 10/P04 - RODDING ROOM 143,500      
24 EU ID: 11/P04 143,500      
25 EU ID: 12/P04 143,500      
26 EU ID: 13/P04 143,500      
27 EU ID: 14/P04 143,500      
28 EU ID: 15/P04 143,500      
29 EU ID: 16/P05 - POTLINING 143,500      
30 EU ID: 17/P05 143,500      
31 EU ID: 18/P05 143,500      
32 EU ID: 19/P05 143,500      
33 EU ID: 20/P06 - POTROOMS 143,500 2.14 Emission estimate (Light Metals 1997) 153.5
34 EU ID: 21/P06 143,500 0.113 Emission estimate (Light Metals 1997) 8.1
35 EU ID: 22/P07 - ORE SYSTEM 143,500      
36 EU ID: 23/P07 143,500      
37 EU ID: 24/P07 143,500      
38 EU ID: 25/P07 143,500      
39 EU ID: 26/P07 143,500      
40 EU ID: 27/P07 143,500      
41 EU ID: 28/P07 143,500      
42 EU ID: 29/P08 - CAST HOUSE 143,500      
43 EU ID: 30/P08 143,500      
44 EU ID: 31/P09 - NATURAL GAS 143,500      
45 EU ID: 32/P10 - BACKUP FUELS 143,500      
46 EU ID: 33/P10 143,500      
47 EU ID: 34/P11 - MISCELLENOUS 143,500      
48 EU ID: 35/P11 143,500      
50   6. POLLUTANT TOTAL     162
52 * NWA used 10% of SO2 emissions as COS        

COS

  A B C D E
1 FORM ED609        
2 Emissions Data for Hazardous Air Pollutants        
4 1. Facility name/site identifier       2. Permit number
5 REYNOLDS METALS/TROUTDALE REDUCTION       26-1851
6 3. Operating scenario       4. Pollutant
7 1       HYDROGEN
8 5. Emissions data:       CHLORIDE
10   ALUMINUM PRODUCTION      
11   (Tons) (LBS/TAP)    
12 a. Emissions unit/device ID's c. Annual rate EF e. Reference f. Emissions
13         (tons/year)
14 EU ID: 01/P01 - COKE DOCK 143,500      
15 EU ID: 02/P01 143,500      
16 EU ID: 03/P01 143,500      
17 EU ID: 04/P02 - GREEN MILL 143,500      
18 EU ID: 05/P02 143,500      
19 EU ID: 06/P02 143,500      
20 EU ID: 07/P03 - CARBON BAKES 143,500      
21 EU ID: 08/P03 143,500      
22 EU ID: 09/P03 143,500      
23 EU ID: 10/P04 - RODDING ROOM 143,500      
24 EU ID: 11/P04 143,500      
25 EU ID: 12/P04 143,500      
26 EU ID: 13/P04 143,500      
27 EU ID: 14/P04 143,500      
28 EU ID: 15/P04 143,500      
29 EU ID: 16/P05 - POTLINING 143,500      
30 EU ID: 17/P05 143,500      
31 EU ID: 18/P05 143,500      
32 EU ID: 19/P05 143,500      
33 EU ID: 20/P06 - POTROOMS 143,500      
34 EU ID: 21/P06 143,500      
35 EU ID: 22/P07 - ORE SYSTEM 143,500      
36 EU ID: 23/P07 143,500      
37 EU ID: 24/P07 143,500      
38 EU ID: 25/P07 143,500      
39 EU ID: 26/P07 143,500      
40 EU ID: 27/P07 143,500      
41 EU ID: 28/P07 143,500      
42 EU ID: 29/P08 - CAST HOUSE 143,500 0.37 1994 SOURCE TEST DATA 26.6
43 EU ID: 30/P08 143,500      
44 EU ID: 31/P09 - NATURAL GAS 143,500      
45 EU ID: 32/P10 - BACKUP FUELS 143,500      
46 EU ID: 33/P10 143,500      
47 EU ID: 34/P11 - MISCELLENOUS 143,500      
48 EU ID: 35/P11 143,500      
50   6. POLLUTANT TOTAL     26.6

HCl

  A B C D E
1 FORM ED609        
2 Emissions Data for Hazardous Air Pollutants        
4 1. Facility name/site identifier       2. Permit number
5 REYNOLDS METALS/TROUTDALE REDUCTION       26-1851
6 3. Operating scenario       4. Pollutant
7 1       HYDROGEN
8 5. Emissions data:       FLUORIDE
10   ALUMINUM PRODUCTION      
11   (Tons) (LBS/TAP)    
12 a. Emissions unit/device ID's c. Annual rate EF e. Reference f. Emissions
13         (tons/year)
14 EU ID: 01/P01 - COKE DOCK 143,500      
15 EU ID: 02/P01 143,500      
16 EU ID: 03/P01 143,500      
17 EU ID: 04/P02 - GREEN MILL 143,500      
18 EU ID: 05/P02 143,500      
19 EU ID: 06/P02 143,500      
20 EU ID: 07/P03 - CARBON BAKES 143,500 0.02 1991 SOURCE TEST DATA AVERAGE 1.4
21 EU ID: 08/P03 143,500      
22 EU ID: 09/P03 143,500      
23 EU ID: 10/P04 - RODDING ROOM 143,500      
24 EU ID: 11/P04 143,500      
25 EU ID: 12/P04 143,500      
26 EU ID: 13/P04 143,500      
27 EU ID: 14/P04 143,500      
28 EU ID: 15/P04 143,500      
29 EU ID: 16/P05 - POTLINING 143,500      
30 EU ID: 17/P05 143,500      
31 EU ID: 18/P05 143,500      
32 EU ID: 19/P05 143,500      
33 EU ID: 20/P06 - POTROOMS 143,500 0.74 1991 SOURCE TEST DATA AVERAGE 53.1
34 EU ID: 21/P06 143,500 0.28 1991 SOURCE TEST DATA AVERAGE 20.1
35 EU ID: 22/P07 - ORE SYSTEM 143,500      
36 EU ID: 23/P07 143,500      
37 EU ID: 24/P07 143,500      
38 EU ID: 25/P07 143,500      
39 EU ID: 26/P07 143,500      
40 EU ID: 27/P07 143,500      
41 EU ID: 28/P07 143,500      
42 EU ID: 29/P08 - CAST HOUSE 143,500      
43 EU ID: 30/P08 143,500      
44 EU ID: 31/P09 - NATURAL GAS 143,500      
45 EU ID: 32/P10 - BACKUP FUELS 143,500      
46 EU ID: 33/P10 143,500      
47 EU ID: 34/P11 - MISCELLENOUS 143,500      
48 EU ID: 35/P11 143,500      
50   6. POLLUTANT TOTAL     74.6

HF

  A B C D E
1 FORM ED609        
2 Emissions Data for Hazardous Air Pollutants        
4 1. Facility name/site identifier       2. Permit number
5 REYNOLDS METALS/TROUTDALE REDUCTION       26-1851
6 3. Operating scenario       4. Pollutant
7 1       POLYCYCLIC
8 5. Emissions data:       ORGANIC
9         MATTER
10   ALUMINUM PRODUCTION      
11   (Tons) (LBS/TAP)    
12 a. Emissions unit/device ID's c. Annual rate EF e. Reference f. Emissions
13         (tons/year)
14 EU ID: 01/P01 - COKE DOCK 143,500      
15 EU ID: 02/P01 143,500      
16 EU ID: 03/P01 143,500      
17 EU ID: 04/P02 - GREEN MILL 143,500      
18 EU ID: 05/P02 143,500 0.36 SKOGLAND, LIGHT METALS 1991; RMC CONVERSION FACTOR OF 3.85lbs POM/lb PAH 25.8
19 EU ID: 06/P02 143,500      
20 EU ID: 07/P03 - CARBON BAKES 143,500 0.215 SKOGLAND, LIGHT METALS 1991; RMC CONVERSION FACTOR OF 3.85lbs POM/lb PAH 15.4
21 EU ID: 08/P03 143,500   (INLET LOADING = 154 tpy; REMOVAL EFFICIENCY 90% @ ESP)  
22 EU ID: 09/P03 143,500      
23 EU ID: 10/P04 - RODDING ROOM 143,500      
24 EU ID: 11/P04 143,500      
25 EU ID: 12/P04 143,500      
26 EU ID: 13/P04 143,500      
27 EU ID: 14/P04 143,500      
28 EU ID: 15/P04 143,500      
29 EU ID: 16/P05 - POTLINING 143,500      
30 EU ID: 17/P05 143,500 0.002 SKOGLAND, LIGHT METALS 1991; RMC CONVERSION FACTOR OF 3.85lbs POM/lb PAH 0.1
31 EU ID: 18/P05 143,500 0.001 SKOGLAND, LIGHT METALS 1991; RMC CONVERSION FACTOR OF 3.85lbs POM/lb PAH 0.1
32 EU ID: 19/P05 143,500      
33 EU ID: 20/P06 - POTROOMS 143,500 0.002 SKOGLAND, LIGHT METALS 1991; RMC CONVERSION FACTOR OF 3.85lbs POM/lb PAH 0.2
34 EU ID: 21/P06 143,500 0.021 INLET LOADING = 30.5 tpy 1.5
35 EU ID: 22/P07 - ORE SYSTEM 143,500   (REMOVAL EFFICIENCY 99.996% @ BAGHOUSE, COLLECTION EFFICIENCY 95.1)  
36 EU ID: 23/P07 143,500      
37 EU ID: 24/P07 143,500      
38 EU ID: 25/P07 143,500      
39 EU ID: 26/P07 143,500      
40 EU ID: 27/P07 143,500      
41 EU ID: 28/P07 143,500      
42 EU ID: 29/P08 - CAST HOUSE 143,500      
43 EU ID: 30/P08 143,500      
44 EU ID: 31/P09 - NATURAL GAS 143,500      
45 EU ID: 32/P10 - BACKUP FUELS 143,500      
46 EU ID: 33/P10 143,500      
47 EU ID: 34/P11 - MISCELLENOUS 143,500      
48 EU ID: 35/P11 143,500      
50   6. POLLUTANT TOTAL     43.1

POM